Fabric Printing Apparatus Positioning via Retainer Surface Markers

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Solution Overview

Problem

Conventional printing apparatuses for fabric struggle with easy positioning of fabric as a recording medium, often requiring manual alignment and additional tools like scanners for precise placement, which can be cumbersome and inefficient.

Innovation Solution

A printing apparatus with a retainer unit, ink ejecting unit, and print controlling system that allows for easy positioning of fabric by printing positioning information on the retainer surface, enabling users to align the fabric accurately without external image input devices, using a system that includes a retainer surface with a sheet member and a platen, and a positioning information storing system to guide fabric placement based on fabric type and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual alignment and external tools like scanners are used for fabric positioning, then positioning accuracy can be achieved, but device complexity and operation difficulty increase

Engineering Contradiction:
Improvefabric positioning accuracyVSAvoidpositioning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A positioning sheet is introduced as an intermediary element between the fabric and the printing apparatus. The positioning sheet contains printed positioning information (grid lines, coordinate markers) that mediate the alignment process, allowing users to position fabric accurately without complex scanning or measurement devices. The positioning sheet serves as a simple visual guide that bridges the gap between the fabric and the printing coordinates.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of using complex image input devices like scanners to capture fabric positioning information, the system creates a simplified copy or representation of positioning data in the form of printed markers and grid lines on the positioning sheet. This copied positioning information is sufficient for alignment purposes and eliminates the need for expensive and complex scanning equipment.

Inventive Principle:
Principle #26Copying

2Ease of operation

If manual alignment procedures are used for fabric positioning, then positioning can be achieved, but operation time and efficiency decrease

Engineering Contradiction:
Improvefabric positioning easeVSAvoidpositioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The positioning information (grid lines, coordinate markers, alignment patterns) is pre-printed on the positioning sheet before the actual printing process. This preliminary preparation of positioning data eliminates the need for time-consuming manual measurement and alignment calculations during operation. Users simply need to visually align the fabric with the pre-printed markers, significantly reducing positioning time.

Inventive Principle:
Principle #10Preliminary action

3Area of stationary object

If fabric size is greater than the supporting surface, then complete fabric coverage is possible, but positioning and alignment become more difficult

Engineering Contradiction:
Improvesupporting surface areaVSAvoidfabric alignment ease
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The positioning system divides the large fabric into manageable sections using grid lines and coordinate markers printed on the positioning sheet. Instead of requiring alignment of the entire large fabric at once, the grid system allows users to align the fabric section by section or quadrant by quadrant, making the alignment process much easier and more systematic even when the fabric exceeds the supporting surface area.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7513583B2Printing apparatus
Publication Date: 2009.04.07 BROTHER KOGYO KK
  • US7513583B2 patent drawing
  • US7513583B2 patent drawing
  • US7513583B2 patent drawing

AI summary

A printing apparatus for fabric, comprising a retainer unit having a retainer surface on which a piece of fabric is removably installed, an ink ejecting unit which ejects ink onto a surface of the fabric retained by the retainer unit according to image data transmitted from an external device, an image data receiving system which receives the image data transmitted from the external device, and a print controlling system which controls executing one of a normal printing operation wherein the image data received by the image data receiving system is printed on the surface of the piece of fabric retained by the retainer unit and a positioning information printing operation wherein positioning information to be used for arranging the piece of fabric in position with respect to the retainer surface is printed on the retainer surface, is provided.