Fabric type identifying apparatus and fabric type identifying method

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Solution Overview

Problem

Existing fabric identification methods in laundry factories face challenges in accurately identifying fabric types due to stretching and shrinking, leading to unstable identification, especially when fabrics have similar dimensions.

Innovation Solution

A fabric type identifying apparatus that uses a camera and image processing to acquire the color value of a color thread attached to the fabric's edge, with a traversing device to adjust the camera's position for high-resolution photography, allowing for accurate identification regardless of fabric dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fabric type identification is performed based on dimensional information (length and thickness), then identification can be performed using existing measurement methods, but identification accuracy deteriorates when fabrics undergo stretching and shrinking or when different fabrics have similar dimensions

Engineering Contradiction:
Improvefabric type identification accuracyVSAvoididentification stability under dimensional changes
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention extracts the color thread from the fabric as a separate identification feature. By focusing measurement on the color thread's color value rather than the fabric's dimensional properties, the system isolates a stable characteristic that doesn't change with stretching or shrinking, thereby resolving the contradiction between measurement capability and identification reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention utilizes color as the primary identification parameter by measuring the color value of the color thread. Different fabric types are represented by different color threads, and the camera-based color measurement system captures these color differences accurately. This approach transforms the identification basis from unstable dimensional measurements to stable color measurements, achieving high accuracy regardless of fabric dimensional changes

Inventive Principle:
Principle #32Color changes

2Measurement precision

If a camera is positioned to photograph the entire fabric, then complete fabric information can be captured, but the color thread at the edge portion cannot be photographed with sufficient resolution for accurate color identification

Engineering Contradiction:
Improvecolor thread color value accuracyVSAvoidphotographing area coverage
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The invention extracts only the necessary information (color value of the color thread) rather than capturing the entire fabric. The camera is positioned and configured to photograph only the edge portion containing the color thread, eliminating the need for full-fabric coverage while achieving the identification goal with higher precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention applies different photographing strategies to different parts of the fabric. The camera is specifically positioned to capture the edge portion with high resolution for color thread identification, while other parts of the fabric are not photographed. This localised approach optimizes measurement precision for the critical identification feature without requiring complete fabric coverage

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables stable and accurate identification of fabric types based on color, reducing labor and equipment costs, and ensuring correct classification regardless of stretching or shrinking.

Implementation Method 1

a camera (51) for photographing the fabric (F)

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

an image processing device (52) for receiving an image input photographed by the camera (51). The image processing device (52) acquires a color value of the color thread T from the received image of the fabric (F)

Methodology Applied
Scientific EffectImage processing: Image Processing

Data Source

PatentUS10699402B2Fabric type identifying apparatus and fabric type identifying method
Publication Date: 2020.06.30 PUREX CO LTD
  • US10699402B2 patent drawing
  • US10699402B2 patent drawing
  • US10699402B2 patent drawing

AI summary

To provide a fabric type identifying apparatus and a fabric type identifying method enabling to stably identify a type of fabric with high accuracy. A fabric type identifying apparatus A for identifying a type of a fabric F provided with a color thread T at an edge portion includes a camera 51 for photographing the fabric F, and an image processing apparatus 52 for receiving an image input and photographed by the camera 51. The image processing apparatus 52 acquires a color value of the color thread T from the received image of the fabric F, and identifies the type of the fabric F on a basis of the color value. Since the type of the fabric F is identified on the basis of the color of the color thread T, the type of the fabric F is enabled to be stably identified with high accuracy regardless of stretching and shrinking of the fabric F.