Fabric warming rack

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Solution Overview

Problem

Existing fabric warming and sterilization devices require enclosed appliances, which are bulky, expensive, and complex, failing to effectively sanitize towels or fabrics without enclosures.

Innovation Solution

A fabric warming rack with integrated ultraviolet (UV) light sources and reflector assemblies on rods, allowing for even warming and sanitizing of fabrics without an enclosure, utilizing UV light sources positioned on both ends of horizontal rods to ensure thorough disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If enclosed appliances are used for fabric warming and sterilization, then sterilization effectiveness is improved, but device complexity and bulkiness increase

Engineering Contradiction:
Improvesterilization effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the enclosure from traditional towel warmer designs, extracting only the essential heating and UV sterilization functions. The rod structure allows towels to be warmed and disinfected without being enclosed, eliminating the housing, door, and associated mechanical components while maintaining sterilization effectiveness through direct UV exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rod structure serves multiple functions simultaneously: it supports the towel for drying, provides a surface for UV light exposure for sterilization, and acts as a heating element through integrated heating components. This multi-functionality replaces the need for separate enclosed warming and sterilization chambers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If enclosed appliances are used for fabric warming and sterilization, then sterilization effectiveness is improved, but expense increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidexpense
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By removing the enclosure and associated complex mechanical systems (hinges, doors, control panels), the patent significantly reduces manufacturing costs. The design uses simple rod structures with integrated heating and UV elements that are cheaper to produce and install compared to enclosed cabinet systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs cost-effective heating elements and UV light sources that can be easily replaced. The rod structure itself is simple and inexpensive, using basic materials rather than expensive enclosed appliance components, making the overall system more affordable while maintaining sterilization effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If enclosures are used for fabric warming, then fabric protection is improved, but bulkiness and size increase

Engineering Contradiction:
Improvefabric protectionVSAvoidbulkiness
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent eliminates the enclosure entirely, using only the essential rod structure to hold and treat the fabric. This extraction removes the bulky housing while maintaining fabric protection through direct UV exposure and heating, allowing the treatment to occur in open space rather than within a large cabinet.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a three-dimensional enclosed space to a linear rod structure. The heating and UV elements are distributed along the rod in multiple dimensions, providing comprehensive fabric treatment without requiring a large enclosed volume. This dimensional change reduces bulkiness while maintaining protective functions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If manual orienting of UV disinfection lamp is used, then installation flexibility is improved, but sterilization uniformity worsens

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidsterilization uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent employs rotatable joints or adjustable mounting mechanisms that allow the UV lamp to dynamically adjust its orientation during operation. This dynamic adjustment ensures uniform sterilization coverage along the entire length of the towel while maintaining installation flexibility, as the lamp can be positioned at optimal angles regardless of mounting location.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses asymmetric positioning of UV light sources at different locations along the rod, with each lamp oriented at specific non-uniform angles. This asymmetric arrangement ensures that UV radiation is distributed evenly across the fabric surface, compensating for variations in towel placement and achieving uniform sterilization without requiring precise manual alignment during installation.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and even warming and sanitizing of fabrics in an unenclosed setup, reducing bulkiness and complexity while ensuring thorough disinfection, suitable for home and commercial use.

Implementation Method 1

one or more ultraviolet (UV) light sources integrated into the at least one rod

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 2

A first reflector assembly may be positioned on the first end of the at least one rod and configured to reflect at least a portion of light emitted by the first light source toward the at least one rod

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12035851B2Fabric warming rack
Publication Date: 2024.07.16 SPA WORLD CORP D B A SWCORP
  • US12035851B2 patent drawing
  • US12035851B2 patent drawing
  • US12035851B2 patent drawing

AI summary

A fabric warming rack comprising at least one rod extending along a horizontal plane with one or more light sources integrated into the at least one rod.