FAC Lens Alignment in LiDAR Optics for Accurate Beam Direction

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Solution Overview

Problem

Conventional LIDAR systems face issues with improper alignment of fast-axis collimation (FAC) lenses relative to light emitters, leading to misdirection of transmit light and inability of reflected light to reach detectors, affecting beam direction, focus, and divergence.

Innovation Solution

The alignment of the FAC lens is adjusted relative to the light emitter device by adjusting its orientation and position, including angles such as yaw, pitch, and roll, ensuring the lens axis is at a non-zero angle to the reference plane, and fixed in place using adhesives, to center the beam and align optical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the FAC lens is aligned at zero angle to the reference plane, then the alignment process is simpler, but the transmit light is misdirected and reflected light cannot reach the detector

Engineering Contradiction:
Improvealignment process simplicityVSAvoidbeam direction accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies parameter changes by adjusting the FAC lens orientation from the conventional zero-angle alignment to a non-zero angle (specifically, the lens axis is angled relative to the reference plane of the light emitter device). This parameter modification corrects the beam direction to properly reach the detector while maintaining alignment feasibility through defined angular relationships between optical components.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the FAC lens is misaligned, then the device assembly is easier, but the beam focus and direction are incorrect

Engineering Contradiction:
Improvedevice assembly easeVSAvoidbeam focus precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent implements preliminary action by pre-defining the correct angular relationship between the FAC lens axis and the light emitter device reference plane. This predetermined geometric configuration ensures that when components are assembled, the beam is automatically directed correctly toward the detector, eliminating the need for complex post-assembly alignment adjustments while maintaining manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the lens axis is at zero angle to the reference plane, then the optical component layout is simpler, but the transmitted light is not properly directed

Engineering Contradiction:
Improveoptical component layout complexityVSAvoidlight transmission efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the angular parameter of the FAC lens orientation from zero to a non-zero angle relative to the reference plane. This parameter adjustment optimizes the light transmission path, ensuring that collimated light is properly directed toward the detector while the overall device complexity remains manageable through systematic optical design.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This alignment technique improves the directionality and focus of transmitted light, enhances beam alignment, and reduces the likelihood of detector saturation, allowing for more efficient long-range sensing and improved signal-to-noise ratio in LIDAR systems.

Implementation Method 1

a fast axis collimation (FAC) lens optically coupled to the light emitter device

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a transmit lens optically coupled to the FAC lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a receive lens and a light detector optically coupled to the receive lens

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12449669B2LIDAR transmitter and receiver optics
Publication Date: 2025.10.21 WAYMO LLC
  • US12449669B2 patent drawing
  • US12449669B2 patent drawing
  • US12449669B2 patent drawing

AI summary

The present disclosure relates to optical systems and related methods of their use. An example optical system includes a transmitter. The transmitter includes a light emitter device configured to emit emission light. The light emitter device defines a reference plane. The transmitter also includes a fast axis collimation (FAC) lens optically coupled to the light emitter device. A lens axis of the FAC lens is arranged at a non-zero angle with respect to the reference plane. The transmitter also includes a transmit lens optically coupled to the FAC lens. The optical system also includes a receiver. The receiver includes a receive lens and a light detector optically coupled to the receive lens.