Detachable Face Mask with Air Dispersing Member

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Solution Overview

Problem

Traditional helmets provide inadequate protection for the mouth, nose, chin, and ears, leading to increased risk of injury from projectiles, contaminants, and noise exposure, and often cause fogging of face shields due to breathing, while additional protective features require a matching helmet and may not function without a full helmet.

Innovation Solution

A self-contained protective face covering with a breathing piece, air dispersing member, filter member, and mandibular-shaped outer member that filters oxygen, provides non-linear air flow to prevent fogging, and can be used with or without a helmet, featuring a fastening unit for secure attachment and materials resistant to sound and impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional helmets cover the entire head including face, then protection from projectiles and impacts is improved, but weight and bulk increase making the helmet heavy and uncomfortable

Engineering Contradiction:
Improveprotection from projectiles and impactsVSAvoidhelmet weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The protective system is divided into separate components: a lightweight base helmet protecting the cranium, and a detachable face mask assembly protecting the face. This segmentation allows users to obtain face protection without the weight of a full-face helmet, while maintaining protection when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The face mask assembly can be used with multiple types of helmets and can be attached or detached based on situational requirements. This multi-functionality provides protection when needed while allowing comfortable use without full helmet coverage in less dangerous situations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional helmets cover the entire head including face, then protection from contaminants and noise is improved, but the interior becomes hot and uncomfortable during strenuous activity

Engineering Contradiction:
Improveprotection from contaminants and noiseVSAvoidinterior temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

By separating face protection from head protection into distinct components, users can wear only the face mask during strenuous activities when full helmet coverage causes overheating, while still maintaining protection from contaminants and noise when attached.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The face mask assembly is designed to be dynamically attachable and detachable, allowing users to adapt to changing environmental conditions and activity levels by securing protection when threats are present and removing it when comfort is prioritized.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If face masks include breathing ports or openings, then breathing is facilitated, but exhalations cause the face shield to cloud up

Engineering Contradiction:
Improvebreathing facilitationVSAvoidfogging of face shield
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The exhalation function is extracted from the main breathing pathway by providing dedicated exhalation ports separate from the filter assembly. This allows breath moisture to be vented away from the face shield while maintaining filtered inhalation, preventing fogging while facilitating breathing.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If separate detachable features are added to cover additional portions of the face, then protection is improved, but the extra protection is dependent on having a matching helmet

Engineering Contradiction:
Improveface protectionVSAvoidcompatibility with helmets
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The face mask assembly is designed with universal attachment mechanisms that can interface with multiple helmet types and styles. The modular design allows the same face mask to be used with various helmets, eliminating the need for matching components and increasing versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Reliability

If attachable portions are designed to work with full helmets, then complete protection is achieved, but the protective covering cannot function independently without a full helmet

Engineering Contradiction:
Improvecomplete protectionVSAvoidindependent functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protective system is segmented into independently functional components where the face mask assembly can operate standalone or combine with helmets. Each component maintains its protective function whether used alone or in combination, providing flexibility and independent functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The face covering effectively protects the mouth, nose, chin, and ears from impacts and contaminants, filters incoming oxygen, and prevents fogging of eye protection, offering flexible use with various helmets or independently, while reducing concussive impacts and sound transmission.

Implementation Method 1

a filter member having an inward facing side and an outside facing side, the inward facing side being disposed against the perforated front wall of the air dispersing member

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

an air dispersing member having a perforated front wall disposed against the opening in the breathing piece

Methodology Applied
Scientific EffectAir dispersion: Convection

Data Source

PatentUS10575583B2Protective face covering
Publication Date: 2020.03.03 GHOSTSTAR LLC
  • US10575583B2 patent drawing
  • US10575583B2 patent drawing
  • US10575583B2 patent drawing

AI summary

An apparatus which may be used to protect a user's mouth, nose, chin, ears, and jaw from projectiles, direct impacts, air contaminants, and reduce concussive impact to the ears. Before air flowing into the apparatus is filtered by a filter member upstream of a mouthpiece, the air flow first passes through a plurality of conduits in a nose and protection member, where the nose and chin protection member is fabricated from an impact resistant material. Each of the conduits has a deflection member which changes the direction of the air flow. The user's exhalations do not flow back through the filter member but are rather redirected through side ports in the mouth piece.