Face Mounting System for Wall Panels

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Solution Overview

Problem

Current wall panel mounting systems lack an efficient and flexible method for attaching and removing panels from a wall surface without disturbing adjacent panels, and do not allow for easy reconfiguration or aesthetic improvements.

Innovation Solution

A face mounting system utilizing rails with protrusions and clips with hooks, where panels can be attached and removed perpendicularly from the wall, allowing for individual panel placement and removal without affecting adjacent panels, using a system of elongate protrusions and hooks that securely latch and release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional mounting systems are used to attach wall panels, then the panels are securely fixed to the wall, but the panels cannot be easily removed or reconfigured without disturbing adjacent panels

Engineering Contradiction:
ImprovePanel reconfiguration capabilityVSAvoidPanel removal difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mounting system is divided into separate components: mounting rails attached to the wall and mounting clips attached to each panel. This segmentation allows individual panels to be independently installed or removed by detaching only their associated clips from the rails, without affecting adjacent panels. The modular design enables flexible reconfiguration while maintaining secure attachment during use.

Inventive Principle:
Principle #1Segmentation

2Reliability

If panels are securely attached to the wall, then wall protection and aesthetic appearance are improved, but the system lacks flexibility for individual panel removal and reconfiguration

Engineering Contradiction:
ImprovePanel attachment securityVSAvoidIndividual panel removability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The mounting system transitions from a static permanent attachment to a dynamic reversible connection. The clips engage with the rails through a mechanical latching mechanism that provides secure holding force during normal use, but can be easily released by applying a perpendicular pulling force. This dynamic characteristic allows the system to maintain reliability during operation while enabling individual panel removal and reconfiguration when needed.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If a permanent mounting system is used, then stable panel installation is achieved, but any reconfiguration or aesthetic changes require complex removal and installation processes

Engineering Contradiction:
ImprovePanel installation stabilityVSAvoidTime for panel reconfiguration
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The mounting clips serve as intermediary components between the wall-mounted rails and the panels. These clips provide a standardized interface that enables quick connection and disconnection. The intermediary mechanism allows panels to be rapidly installed by attaching clips to rails and removed by pulling perpendicular to the wall surface, dramatically reducing the time required for reconfiguration compared to traditional permanent mounting methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10550577B2Face mounting system
Publication Date: 2020.02.04 ABOUKHALIL CHARBEL TANNIOUS
  • US10550577B2 patent drawing
  • US10550577B2 patent drawing
  • US10550577B2 patent drawing

AI summary

A face mounting system for mounting a plurality of panels to a surface of a wall is disclosed. The plurality of panels are attached to the surface of the wall by way of rails having hooks that engage a protrusion of the clips. The rails and the clips may be attached to the wall and the panels respectively or vice versa. Each of the panels may be attached and removed to the wall one at a time and in any order.