Adjustable Face Plate Mounting for Pantry Pullout Alignment

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Solution Overview

Problem

Existing pantry pullout devices are difficult to install and adjust, lacking a self-centering mounting base and adjustable face plate, which hinders easy alignment with adjacent cabinets and professional aesthetics.

Innovation Solution

A pantry pullout apparatus with a drawer box slidably mounted within a cabinet carcass, featuring a slotted template and pin block for automatic centering, and an adjustable face plate mounting system with a slotted bracket and standoff assembly for horizontal, vertical, and depth adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a traditional pantry pullout device is installed, then storage functionality is provided, but installation and adjustment difficulty increases

Engineering Contradiction:
ImproveInstallation easeVSAvoidMounting system complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The mounting system is divided into separate modular components: a face plate, a mounting bracket with slots, and adjustment mechanisms. This segmentation allows each component to be independently manufactured and assembled, simplifying installation while maintaining functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting system incorporates adjustable elements including slotted brackets that allow positional adjustment, and a leveling mechanism with movable components. This dynamic design enables easy adaptation to different cabinet configurations without requiring complex custom installation procedures.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a fixed face plate mounting system is used, then structural stability is maintained, but adaptability to different cabinet dimensions is reduced

Engineering Contradiction:
ImproveAdjustability to cabinet dimensionsVSAvoidFace plate mounting stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The mounting bracket incorporates slots that allow the face plate to be positioned at multiple locations while maintaining secure attachment. This dynamic mounting system provides both adjustability for different cabinet dimensions and stability through positive engagement features.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system allows adjustment of mounting parameters including vertical position, horizontal position, and depth of the face plate. These parameter changes enable adaptation to various cabinet configurations while maintaining stable mounting through threaded fasteners and engagement features.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If an adjustable face plate mounting system is implemented, then alignment flexibility with adjacent cabinets is improved, but device complexity increases

Engineering Contradiction:
ImproveAlignment easeVSAvoidMounting mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting mechanism includes a leveling bubble and adjustable feet that provide simple visual and mechanical guidance for alignment. This dynamic adjustment system simplifies the alignment operation while avoiding complex mechanical linkages or electronic controls.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system incorporates a self-leveling mechanism with a visible bubble indicator that guides the installer to proper alignment without requiring external tools or complex procedures. The adjustable feet automatically compensate for minor surface irregularities, reducing installation complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10028581B2Adjustable face plate mounting system and method of use
Publication Date: 2018.07.24 HARDWARE RESOURCES INC
  • US10028581B2 patent drawing
  • US10028581B2 patent drawing
  • US10028581B2 patent drawing

AI summary

Disclosed is an adjustable face plate mounting system for adjusting the position of a face plate attached to a pantry pullout apparatus. The system comprises a slotted bracket adjustably attached to the face plate, a standoff assembly attached to the pantry pullout apparatus and slidably engaged with the slotted bracket, a fastener fixedly attached to the pantry pullout apparatus, and a set crew movable within the fastener and abutting the slotted bracket. A first embodiment of the standoff assembly includes a pair of standoffs and coordinating removable fasteners. Another embodiment of the standoff assembly includes a single standoff and fastener paired with a pin. The face plate is adjustable in three dimensions with respect to the pantry pullout apparatus and surrounding cabinets.