Face Shield Curvature and Chin Bar Controls for PPE

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Solution Overview

Problem

Conventional personal protection systems in medical environments suffer from glare issues due to the shape of face shields and inconveniently located ventilation controls, which can distract medical professionals during procedures.

Innovation Solution

A personal protection system with a head unit featuring a ventilation unit, a flexible and transparent face shield with a specific curvature design to reduce glare, and a control panel on the chin bar for easier access and navigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional face shield with a standard shape is used, then the protective covering provides adequate protection, but light reflects off the inside surface and creates glare directed toward the wearer's eyes

Engineering Contradiction:
Improveglare reductionVSAvoidface shield curvature
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The face shield is designed with a specific curvature having a first radius of curvature along the bottom portion and a second radius of curvature along the top portion, where the first radius is smaller than the second radius. This non-uniform curvature configuration optimizes light reflection patterns to reduce glare directed toward the wearer's eyes while maintaining protective coverage.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If the ventilation controls are placed on the side of the helmet or on the battery pack, then the system structure is simplified, but the controls become difficult to navigate and access for the wearer

Engineering Contradiction:
Improvecontrol accessibilityVSAvoidcontrol panel location
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control panel is integrated directly into the chin bar structure of the head unit. This merging of the control panel with the chin bar places the ventilation controls within easy reach of the wearer's hand while maintaining a streamlined system structure without requiring separate control housings or additional components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces glare and improves control accessibility, enhancing the ability of medical professionals to focus during procedures by minimizing light reflection and simplifying the operation of ventilation controls.

Implementation Method 1

undesirable amounts of light reflect off an inside surface of the face shields and are directed toward the eyes of the wearer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a flaccid shroud with a filter section for filtering air entering the shroud from the external environment

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS8234722B2Personal protection system with head unit having easy access controls and protective covering having glare avoiding face shield
Publication Date: 2012.08.07 STRYKER CORP
  • US8234722B2 patent drawing
  • US8234722B2 patent drawing
  • US8234722B2 patent drawing

AI summary

A personal protection system is provided for creating a sterile barrier between a user and an external environment. The personal protection system includes a head unit having a ventilation unit with a fan for distributing air to the user. The personal protection system also provides a protective covering draped over the head unit. The protective covering includes a flaccid shroud and a transparent face shield mounted to the flaccid shroud. The face shield is mounted to the head unit using a plurality of mounting elements. The face shield is mounted such that a top portion of the face shield has a larger radius of curvature when mounted that a bottom portion of the face shield. This reduces the glare directed toward the user. A control panel for the ventilation unit is also provided on a chin bar of the head unit for easy access by the user.