Facility including externally disposed data center air handling units

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional data center and co-location facility designs face inefficiencies in cooling and wire routing, with air conditioning units not being standardized, accessible, or transportable, leading to suboptimal airflow and maintenance challenges.

Innovation Solution

The design incorporates an external air handling system with condenser units and heat expulsion chambers that are transportable and easily accessible, combined with a thermal shield and modular cable routing system to create efficient airflow patterns and separate power and data wiring, allowing for rapid air recirculation and effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air conditioning units are disposed inside the facility, then cooling effectiveness is improved, but accessibility for maintenance and repair deteriorates

Engineering Contradiction:
Improvecooling effectivenessVSAvoidaccessibility for maintenance
Core Design Contradiction:
TemperatureVSEase of repair

Solution Approach 1:

The air conditioning system is divided into separate components: evaporator units remain inside the facility for effective cooling, while condenser units are placed outside for easy accessibility. This segmentation allows each component to be optimally positioned for its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A conduit system acts as an intermediary, connecting the indoor evaporator units with outdoor condenser units. This intermediary structure enables the transfer of refrigerant and thermal energy between the two locations, resolving the conflict between cooling effectiveness and accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of repair

If air conditioning units are disposed outside the facility, then accessibility for maintenance is improved, but cooling effectiveness deteriorates

Engineering Contradiction:
Improveaccessibility for maintenanceVSAvoidcooling effectiveness
Core Design Contradiction:
Ease of repairVSTemperature

Solution Approach 1:

The system separates the cooling function (evaporator inside) from the heat rejection function (condensor outside), allowing the condensor to be easily accessible while the evaporator remains positioned for optimal cooling performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves the condenser units to a different spatial dimension (outside the facility) while maintaining the evaporator units in the original position (inside the facility). This dimensional separation resolves the accessibility-effectiveness conflict.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If air conditioning units are not in standardized positions, then installation flexibility is improved, but maintenance efficiency deteriorates

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidmaintenance efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The condenser units are pre-positioned in standardized, accessible locations outside the facility during the design phase. This preliminary action ensures that future maintenance operations can be performed efficiently without requiring complex repositioning or access procedures.

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If conventional wire routing is used, then installation simplicity is improved, but airflow efficiency deteriorates

Engineering Contradiction:
Improveinstallation simplicityVSAvoidairflow efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The wire routing is segmented into separate pathways that follow the airflow patterns. Power and data wires are routed along the floor and wall channels that do not obstruct the hot and cold air corridors, maintaining both installation simplicity and airflow efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different routing qualities are applied in different locations: wires are routed along edges and surfaces that do not interfere with airflow, while maintaining easy access for installation. This local optimization preserves both simplicity and efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances cooling efficiency, reduces temperature within the facility, and simplifies maintenance by ensuring all air conditioning units are in standardized, accessible positions, while also improving wire routing and airflow, resulting in a more environmentally friendly and efficient data center operation.

Implementation Method 1

a plurality of air conditioning units disposed in the external area outside the building that each receive heated air, emit cooled air, and emit vented air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the thermal shield providing a contiguous wall around the central hot air area and defining a hot air containment chamber that traps the heated air within the central hot air area and causes substantially all the heated air within the central hot air area to rise up within the hot air containment chamber

Methodology Applied
Scientific EffectThermal convection: Convection

Implementation Method 3

a warm air escape gap within the building disposed above the hot air containment chamber, the warm air escape channel feeding the heated air to the plurality of air conditioning units

Methodology Applied
Scientific EffectBuoyancy-driven flow: Gravitational Convection (non heat)

Data Source

PatentUS10356968B2Facility including externally disposed data center air handling units
Publication Date: 2019.07.16 SWITCH LTD
  • US10356968B2 patent drawing
  • US10356968B2 patent drawing
  • US10356968B2 patent drawing

AI summary

Described herein is an integrated data center that provides for efficient cooling, as well as efficient wire routing.