Recombinant Factor C Protein Production in Leishmania tarentolae

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Solution Overview

Problem

Recombinant production of active Factor C protein from horseshoe crabs has been challenging due to the failure of previous methods in achieving biologic activity required for endotoxin detection, with most attempts using prokaryotic, simple eukaryotic, and higher eukaryotic host cells resulting in inactive or insoluble forms.

Innovation Solution

A novel method using a parasitic protozoan host cell, specifically Leishmania tarentolae, to express and produce recombinant Factor C protein, which is secreted in a soluble and active form, overcoming the limitations of previous host systems by providing correct folding and cleavage of the pre-pro-enzyme into an active protease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If prokaryotic, simple eukaryotic, or higher eukaryotic host cells are used for recombinant Factor C production, then production is achieved, but the protein is inactive or insoluble

Engineering Contradiction:
Improvebiologic activity of Factor CVSAvoidsolubility and activity of recombinant protein
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the host cell parameter from conventional prokaryotic/eukaryotic systems to a parasitic protozoan system (Leishmania tarentolae), which provides the appropriate cellular environment for correct protein folding and cleavage of the pre-pro-enzyme into active protease form, resolving the contradiction between production capability and protein activity/solubility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The parasitic protozoan host cell acts as an intermediary system that mediates the expression and processing of Factor C, providing the necessary cellular machinery for correct folding and proteolytic cleavage that conventional host cells lack, thereby enabling production of active, soluble protein

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional host cells are used for Factor C expression, then protein production is achieved, but the pre-pro-enzyme is not correctly folded or cleaved into active protease

Engineering Contradiction:
Improveyield of Factor C proteinVSAvoidcorrect folding and cleavage of pre-pro-enzyme
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the host cell parameter to a parasitic protozoan system that possesses the appropriate cellular machinery for correct protein folding and proteolytic processing, thereby achieving both high productivity and manufacturing precision in producing active Factor C protease

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Factor C gene is expressed as a pre-pro-enzyme that requires sequential processing (folding then cleavage) to become active. The parasitic protozoan host provides the segmented processing pathway necessary to convert the initial transcript into the final active protease form with correct structural organization

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If recombinant Factor C is produced in conventional systems, then protein is obtained, but it is insoluble and inactive for endotoxin detection

Engineering Contradiction:
Improveamount of Factor C proteinVSAvoidendotoxin detection capability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the host cell parameter to parasitic protozoa, which produce Factor C in a soluble, active form that retains endotoxin detection capability, thereby achieving both sufficient quantity and reliable functional activity for its intended application

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11098298B2Method for recombinant production of horseshoe crab Factor C protein in protozoa
Publication Date: 2021.08.24 BIOMERIEUX DEUT GMBH
  • US11098298B2 patent drawing

AI summary

The present invention provides a novel method for the recombinant production of Factor C protein from horseshoe crab using a parasitic protozoan expressing the Factor C protein. In particular, the present invention provides a parasitic protozoan host cell harbouring a polynucleotide encoding horseshoe crab Factor C protein, and a method for producing Factor C protein comprising culturing said parasitic protozoan host cell under conditions such that the cells express the horseshoe crab Factor C protein. Furthermore, the present invention provides recombinant Factor C protein produced by the novel method and its use in the detection and/or removal of endotoxin.