Factory Wireless Communication Switching for Speed and Reliability

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Solution Overview

Problem

Conventional communication systems in factories are not optimized for various types of data, leading to suboptimal transmission and reception, as they typically rely on fixed communication methods that do not suit the diverse characteristics of data being transmitted.

Innovation Solution

A wireless communication apparatus that selectively uses two wireless communication portions with different characteristics: one for high-speed and large-capacity communication, and another for more reliable communication, based on data size or type, with the ability to store data in memory for later transmission when a superior connection is established.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed communication method is used in conventional systems, then the system structure is simple, but the communication suitability for various data types is poor

Engineering Contradiction:
Improvecommunication suitability for various dataVSAvoidcommunication system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system dynamically selects between two wireless communication portions (first and second) based on data characteristics such as data size and type. The controller determines which communication portion to use by evaluating whether the data exceeds a threshold size or matches specific types, enabling adaptive communication rather than a fixed method.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The communication system is divided into two distinct wireless communication portions: a first wireless communication portion for high-speed, large-capacity data transmission, and a second wireless communication portion for more reliable, lower-speed transmission. This segmentation allows each portion to be optimized for specific data types while maintaining overall system adaptability.

Inventive Principle:
Principle #1Segmentation

2Speed

If high-speed wireless communication is used for all data, then transmission speed is improved, but communication reliability deteriorates

Engineering Contradiction:
Improvedata transmission speedVSAvoidcommunication reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

Different communication portions are assigned different quality characteristics: the first wireless communication portion provides high-speed transmission for suitable data types, while the second wireless communication portion provides higher reliability for other data types. The controller selects the appropriate portion based on local data characteristics, ensuring each data packet receives the most suitable transmission quality.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If multiple access points are deployed to improve coverage, then communication coverage is improved, but system complexity and cost increase

Engineering Contradiction:
Improvecommunication coverage areaVSAvoidnumber of access points
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Each wireless communication apparatus is equipped with both first and second wireless communication portions, making it multi-functional. This allows a single apparatus to handle both high-speed and reliable communication modes, reducing the need for multiple specialized access points while maintaining comprehensive coverage and functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11194315B2Wireless communication apparatus that manages process in factory, and process management method
Publication Date: 2021.12.07 SATAKE CORP
  • US11194315B2 patent drawing
  • US11194315B2 patent drawing
  • US11194315B2 patent drawing

AI summary

The present invention is directed to managing a process in a factory while employing a communication method suitable to various kinds of data that should be transmitted. A wireless communication apparatus configured to manage a process in a factory includes an interface connected to a device and usable to receive data from the device, a first wireless communication portion, a second wireless communication portion, and a controller configured to, to wirelessly transmit the data received via the interface, select one of the first wireless communication portion and the second wireless communication portion according to this data. The first wireless communication portion is configured to carry out communication at a higher speed and with a larger capacity than the second wireless communication portion. The second wireless communication portion is configured to carry out more reliable communication than the first wireless communication portion.