Fail-Safe Lighting Controller for Hazardous Environments

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Solution Overview

Problem

Traditional lighting control systems in hazardous environments fail due to conditions like humidity and extreme temperatures, leading to unreliable light fixtures.

Innovation Solution

A fail-safe lighting control system that includes a controller coupled with a power supply, capable of detecting adverse events and ensuring continuous power delivery to light sources, using materials like aluminum and stainless steel to maintain durability and compliance with industry standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional control systems are used in hazardous environments, then the system structure is simple, but the reliability deteriorates due to humidity and extreme temperatures causing failures

Engineering Contradiction:
Improvelighting system reliabilityVSAvoidenvironmental conditions (humidity, temperature, corrosive gas)
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a fail-safe controller with detection capabilities that monitor adverse conditions before they cause complete system failure. The controller is designed to detect environmental stressors and initiate protective actions in advance, cushioning the system against the harmful effects of hazardous environments and maintaining lighting operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The fail-safe controller acts as an intermediary between the power supply and light sources, mediating the power delivery process. It monitors system conditions and controls power supply to ensure continuous operation, protecting the lighting system from environmental harmful factors while maintaining reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If fail-safe control systems are implemented to detect adverse events, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvelighting system reliabilityVSAvoidcontroller system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fail-safe controller is designed as a multi-functional device that performs both normal lighting control and adverse event detection. By integrating multiple functions into a single controller, the system achieves improved reliability without proportionally increasing overall device complexity, as the controller serves universal purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the control functions and detection functions into a single integrated controller unit. This merging of functions reduces the number of separate components needed, thereby limiting the increase in device complexity while still achieving the reliability benefits of adverse event detection and response.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10383191B2Fail-safe lighting control system
Publication Date: 2019.08.13 EATON INTELLIGENT POWER LTD
  • US10383191B2 patent drawing
  • US10383191B2 patent drawing
  • US10383191B2 patent drawing

AI summary

A light fixture can include at least one light source, and at least one power supply that receives primary power, where the at least one power source generates final power using the primary power, where the at least one power supply delivers the final power to the at least one light source. The light fixture can also include a controller coupled to the at least one power supply, where the controller detects an adverse event, and where the controller controls the at least one power supply to provide the final power to the at least one light source during the adverse event.