Failsafe LED Control System for Aviation Displays

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Solution Overview

Problem

Aviation LED display systems require complex brightness control electronics to adjust to ambient light conditions, and existing systems risk data loss and reliability issues due to the complexity and potential failures in modulator and processor components, especially in critical cockpit environments.

Innovation Solution

A brightness control system with segregated LED panels, a power supply, a modulator, and a logic gate that generates a modulated voltage for secondary priority data, while a processor and logic gate ensure that first priority data switches to full default brightness in case of modulator or processor failure, using pulse width modulation and failsafe power logic to maintain high-priority data visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex brightness control electronics are used to adjust LED panels to ambient light conditions, then the display adaptability is improved, but the system reliability deteriorates due to potential failures in modulator and processor components

Engineering Contradiction:
Improvedisplay adaptabilityVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The display system is divided into two separate LED panels: a first LED panel for high-priority aviation data and a second LED panel for low-priority aviation data. The first panel uses simple unmodulated voltage control for high reliability, while the second panel uses complex modulated voltage control for adaptability. This segmentation allows the critical high-priority display to remain unaffected by failures in the complex brightness control electronics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different brightness control strategies are applied to different parts of the display system based on their priority requirements. The first LED panel (high-priority) receives unmodulated voltage for maximum reliability, while the second LED panel (low-priority) receives modulated voltage for ambient light adaptability. This local differentiation optimizes both reliability and adaptability where needed.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If modulated voltage is used for brightness control of LED panels, then the energy efficiency is improved, but the risk of data loss increases due to potential modulator failures

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddata loss risk
Core Design Contradiction:
Use of energy by moving objectVSLoss of information

Solution Approach 1:

The system segments the display functionality to protect critical information. The first LED panel displaying high-priority aviation data uses unmodulated voltage control, eliminating the risk of data loss from modulator failures. The second LED panel displaying low-priority data uses modulated voltage for energy efficiency, accepting the higher risk as tolerable for non-critical information.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system prepares for potential modulator failures by having a fallback display path. The first LED panel with unmodulated voltage control serves as a backup that ensures high-priority data remains visible even if the modulator fails, providing beforehand cushioning against information loss.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If a single LED panel is used for all aviation data, then the device complexity is reduced, but the ability to prioritize critical information deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoiddata prioritization capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The display system is segmented into two separate LED panels to enable data prioritization. The first panel displays high-priority aviation data with simple control, while the second panel displays low-priority data with complex brightness control. This segmentation provides the versatility to prioritize critical information while keeping the overall system design relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different control qualities are applied locally to different display panels based on data priority. The high-priority display panel receives simple, reliable unmodulated control, while the low-priority panel receives complex, adaptive modulated control. This local quality differentiation enables effective data prioritization without requiring complete system complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures continued availability and maximum visibility of high-priority aviation data even in system failures, reducing complexity and cost by providing a robust backup control system that prevents data loss and maintains reliability.

Implementation Method 1

The modulator generates a modulated voltage for the second LED panel, which displays the second priority data at a modulated brightness level

Methodology Applied
Scientific EffectPulse width modulation: Phase Modulation

Implementation Method 2

The logic gate switches the first LED panel from the modulated voltage to an unmodulated voltage based on the error signal

Methodology Applied
Scientific EffectElectrical switching: Relay

Data Source

PatentEP2660805B1Failsafe LED control system
Publication Date: 2015.07.08 HAMILTON SUNDSTRAND CORP
  • EP2660805B1 patent drawingFigure 1
  • EP2660805B1 patent drawingFigure 2

AI summary

A display system (10) comprises first (12) and second (14) LED panels for displaying first and second priority aviation data, a power supply (31), a modulator (33), a processor (34) and a logic gate (38). The modulator generates a modulated voltage for the second LED panel (14), where the second priority data are displayed at a modulated brightness. The processor (34) controls the modulator (33), and generates a status signal indicating a failure condition of the modulated voltage. The logic gate (34) switches the first LED panel (12) from the modulated voltage to the unmodulated voltage based on the status signal, whereby the first priority data default from the modulated brightness level to full brightness based on the failure condition. As a matter of fact, this is a new part of the abstract. This is not the way it should work.