Failure Determination Apparatus for Electricity Storage

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Solution Overview

Problem

Existing battery failure detection methods often fail to distinguish between sensor failures and actual battery deterioration, leading to incorrect replacements and increased warranty costs, as they rely solely on threshold values without considering the accumulation of data over time.

Innovation Solution

A failure determination apparatus for electricity storage systems that includes a state detecting unit, a data accumulator, and a determining unit, which uses accumulated data to differentiate between sensor failures and battery deterioration by analyzing voltage differences and equalizing circuit operation times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If threshold-based detection is used to determine battery failure, then detection simplicity is improved, but measurement precision deteriorates because sensor failures cannot be distinguished from actual battery deterioration

Engineering Contradiction:
Improvedetection simplicityVSAvoidfailure detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent segments the failure detection process into multiple independent analysis dimensions: voltage difference analysis, equalizing circuit operation time analysis, and sensor state evaluation. By dividing the detection task into separate analytical components, the system can independently evaluate each aspect and combine results to achieve accurate failure determination while maintaining operational simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension of analysis by incorporating equalizing circuit operation time as an additional parameter alongside voltage differences. This dimensional expansion transforms the detection from a single-threshold approach to a multi-parameter evaluation, enabling the system to distinguish between sensor failures and actual battery deterioration through comparative analysis across multiple dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If accumulated data analysis is implemented to distinguish sensor failures from battery deterioration, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefailure detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by continuously accumulating voltage difference data and equalizing circuit operation time data during normal battery operation. This pre-collected data is stored and prepared for analysis, so when a failure determination is needed, the system can immediately retrieve and analyze the accumulated data without requiring complex real-time processing, thereby reducing operational complexity while maintaining high detection accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary evaluation mechanism that compares accumulated data against predetermined thresholds and evaluates sensor states indirectly through multiple measurement parameters. This intermediary layer acts as a mediator between raw data and failure determination, simplifying the overall system architecture by providing a structured intermediate analysis step that reduces the complexity of direct failure detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple parameters are analyzed to determine failure modes, then measurement precision is improved, but loss of time increases due to extended analysis requirements

Engineering Contradiction:
Improvefailure detection accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by continuously accumulating and pre-processing voltage difference and equalizing circuit operation time data during normal operation. This advance preparation ensures that when failure determination is required, the analysis can be performed quickly by retrieving pre-accumulated data rather than collecting it in real-time, thus reducing analysis time while maintaining multi-parameter evaluation accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements partial action by selectively analyzing the most relevant accumulated data parameters based on the specific detection need. Rather than processing all possible data continuously, the system performs targeted analysis on pre-accumulated voltage differences and equalizing circuit times that are most indicative of the suspected failure mode, reducing unnecessary computational overhead and analysis time while maintaining detection accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10479204B2Failure determination apparatus and method for determining failure
Publication Date: 2019.11.19 HONDA MOTOR CO LTD
  • US10479204B2 patent drawing
  • US10479204B2 patent drawing
  • US10479204B2 patent drawing

AI summary

A failure determination apparatus includes an electricity storage, a state sensor, a data accumulator, and a controller. The state sensor is to detect a state of the electricity storage as data. The data accumulator is to accumulate the data acquired by the state sensor as accumulated data. The controller is to determine, based on the accumulated data, whether a failure occurs in at least one of the electricity storage and the state sensor.