Gas Turbine Fairing Locating Wedge for Strut Alignment

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Solution Overview

Problem

Gas turbine engine fairing assemblies face challenges in maintaining precise spacing and orientation of struts and fairing sheaths, which can lead to structural instability and vibration issues, particularly due to the lack of effective locating components that protect downstream components and manage spacing effectively.

Innovation Solution

The use of wedge-shaped locating components positioned between fairing sheaths and struts to establish desired axial spacing and orientation, creating a crumple zone for protection and guiding the fairing sheath, with optional adherence and material selection for durability and heat resistance, and varying sizes and shapes to tune vibratory modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If locating components are not used, then the device complexity is reduced, but the manufacturing precision and structural stability deteriorate due to inability to maintain precise spacing and orientation of struts and fairing sheaths

Engineering Contradiction:
Improvespacing and orientation precisionVSAvoidfairing assembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

A locating component is introduced as an intermediary element between the fairing sheath and the strut. This component features a leading edge that contacts the strut and an aft portion that contacts the fairing sheath, thereby mediating the spatial relationship between these two elements and establishing precise axial spacing and orientation without requiring complex direct coupling mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The locating component is designed to automatically establish the correct spacing and orientation through its geometric features (leading edge, sides, and aft portion) that self-align with the strut and fairing sheath. The component's own structure serves as the locating mechanism, eliminating the need for additional external locating devices or complex adjustment mechanisms

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If locating components are added, then the structural stability and vibration management improve, but the device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidfairing assembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The locating component acts as a mediator that improves structural stability by ensuring precise and stable spacing between the fairing sheath and strut. It provides a reliable mechanical interface that maintains consistent orientation and positioning, thereby enhancing the overall structural stability without requiring multiple separate stabilization mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The locating component's geometric design enables it to self-establish stable positioning through its leading edge contact with the strut and aft portion contact with the fairing sheath. This self-locating capability provides inherent structural stability and vibration management without requiring additional active control systems or complex passive stabilization devices

Inventive Principle:
Principle #25Self-service

3Reliability

If locating components are added, then the protection of downstream components and vibration management improve, but the device complexity increases

Engineering Contradiction:
Improvecomponent protection and vibration managementVSAvoidfairing assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locating component is positioned upstream to establish precise spacing and orientation before downstream components are affected by potential vibrations or misalignments. Its leading edge contacts the strut in advance to prevent excessive movements that could damage downstream components, providing a form of preventive protection

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The locating component serves as an intermediary that protects downstream components by maintaining proper spacing and orientation between the fairing sheath and strut. It absorbs or mitigates vibratory effects at its location, preventing these vibrations from propagating to downstream components, thereby enhancing reliability without requiring separate protection devices for each component

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2271830B1Fairing for a gas turbine engine
Publication Date: 2017.10.11 UNITED TECH CORP
  • EP2271830B1 patent drawingFigure 1~2
  • EP2271830B1 patent drawingFigure 3~4

AI summary

Gas turbine engine systems involving fairings with locating data are provided. In this regard, a representative a fairing assembly for a gas turbine engine includes: a first locating component having a leading edge, first and second sides extending from the leading edge, and a recess oriented parallel to the leading edge, the recess having a first datum surface, the first locating component being operative to be positioned between a portion of a strut and a portion of an interior surface of a fairing sheath such that the first datum surface establishes a desired orientation of the fairing sheath relative to the strut.