Fairlead Illumination Module for Rope Visibility

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Solution Overview

Problem

Winches often have reduced visibility of the spool or drum due to fairlead positioning, which complicates rope management, especially in low light conditions, as the fairlead can obstruct the view and make it difficult to manage the rope effectively.

Innovation Solution

Incorporating an illumination module within the fairlead's recess at the rear end to illuminate the main opening, drum, and winch components, enhancing visibility and ease of use by providing light emission from multiple angles, including from the sides and top.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the fairlead opening is made narrow to control the rope angle, then the rope guidance is improved, but the visibility of the spool or drum is reduced

Engineering Contradiction:
Improverope guidanceVSAvoidvisibility of spool or drum
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

An illumination module is introduced as an intermediary element between the fairlead opening and the observer. This module emits light to illuminate the rope and surrounding areas, allowing the narrow opening that provides good rope guidance to also maintain adequate visibility for monitoring spool or drum conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the fairlead is positioned to guide the rope effectively, then the rope management is improved, but the visibility of other winch components is reduced

Engineering Contradiction:
Improverope managementVSAvoidvisibility of winch components
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The illumination module adds a new dimension to the fairlead system by introducing light emission in multiple directions. This allows the fairlead to maintain its optimal position for rope management while the illumination provides visibility of winch components that would otherwise be obscured, effectively adding a visual dimension to the mechanical function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the fairlead is designed with a compact structure, then the device complexity is reduced, but the illumination capability is limited

Engineering Contradiction:
Improvefairlead structureVSAvoidillumination capability
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The illumination module is merged with the fairlead structure by integrating it into the existing body, utilizing available space within or adjacent to the fairlead opening. This combining approach provides effective illumination capability while maintaining the compact and simple overall structure of the fairlead, avoiding the need for separate, complex illumination systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The illumination module significantly improves visibility of the rope and winch components, facilitating better management and operation, especially in low light conditions, while maintaining a compact and lightweight design by integrating the light sources within the fairlead's recesses.

Implementation Method 1

a first illumination module seated within the first recess and configured to illuminate the main opening from the rear end

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS11679842B2Fairlead with illumination module
Publication Date: 2023.06.20 FORCOME CO LTD
  • US11679842B2 patent drawing
  • US11679842B2 patent drawing
  • US11679842B2 patent drawing

AI summary

Methods and systems are provided for a fairlead with an illumination module. In one example, a fairlead includes an illumination module seated against a recessed mounting surface. The illumination module is housed within a body of the fairlead and configured to illuminate a main opening of the fairlead.