Fall Arrest Monitoring With Lanyard Feedback and Safety Logging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems fail to ensure proper use of safety devices in aerial lift work platforms, leading to potential falls and injuries, and lack effective monitoring and enforcement of safety protocols, especially for operators working alone.

Innovation Solution

A machinery operator protection and data logging system that monitors safety equipment conditions, provides real-time warnings and instructions, logs adherence to safety procedures, and tracks operator performance, integrating with existing systems to reinforce safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an interlock sensor detects lanyard attachment to the anchor point to enable lift movement, then the system allows operation, but the operator may leave the lanyard on the anchor point without securing it to the body harness, creating a safety hazard

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system continuously monitors lanyard attachment status through sensors and provides real-time feedback to the operator via visual and audible warnings. The feedback loop detects when the lanyard is attached to the anchor point but not to the body harness, and continuously alerts the operator until proper attachment is achieved, preventing unsafe operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary warning system between the lanyard attachment detection and lift operation enablement. Rather than directly enabling operation upon anchor point attachment detection, the system uses warning devices as an intermediary to verify proper lanyard usage before allowing lift movement, thus preventing the safety hazard.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the system provides continuous monitoring and warning messages to ensure safety, then safety compliance improves, but system complexity increases

Engineering Contradiction:
Improvesafety complianceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The warning system serves multiple functions: it detects lanyard attachment status, provides visual warnings, provides audible warnings, and logs safety data. By consolidating these functions into a single integrated system, the patent achieves high safety compliance without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors safety conditions and provides warnings without requiring manual intervention from the operator. The self-service nature of the continuous monitoring reduces operational complexity while maintaining high safety compliance through automated detection and alerting.

Inventive Principle:
Principle #25Self-service

3Loss of information

If the system logs safety data and transmits it to remote locations, then safety compliance and tracking improve, but data transmission requirements and system complexity increase

Engineering Contradiction:
Improvesafety data trackingVSAvoiddata transmission system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts the data logging and transmission function as a separate, optional component of the safety system. The core safety monitoring and warning functions operate independently, while data logging and remote transmission are added as supplementary capabilities, allowing the system to maintain safety compliance without requiring complex data transmission infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250384753A1Warning and message delivery and logging system utilizable in the monitoring of fall arresting and prevention devices and method of same
Publication Date: 2025.12.18 TEREX SOUTH DAKOTA INC
  • US20250384753A1 patent drawing
  • US20250384753A1 patent drawing
  • US20250384753A1 patent drawing

AI summary

An active interface monitoring and warning system for fall arresting/prevention devices delivering specific fault condition messages to individuals who are subject to accidental falls or other safety hazards when performing construction or the like or when operating elevating construction machinery such as aerial lift work platforms and the like. The invention further provides a data logging system to record and transmit operational conditions, fault conditions and safety infractions.