Fall Arrest Device With Pivoting Pawl Preventing Cable Disengagement

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Solution Overview

Problem

Existing fall arrest devices for cable ascension or descent lack simplicity, robustness, and reliability, particularly in preventing accidental disengagement during use and ensuring secure engagement and disengagement mechanisms.

Innovation Solution

The fall arrest device incorporates a pivoting pawl with a pivot shaft connected to the coupling element, allowing for up/down, clamp, and release positions, along with a spring mechanism to maintain clamp engagement and a pin for preventing release when inverted, ensuring secure attachment and detachment from the cable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple clamp mechanism is used for cable attachment, then device complexity is reduced, but reliability of preventing accidental disengagement deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pawl is designed as a dynamic component that can pivot between multiple positions (up/down, clamp, and release) to automatically engage and disengage the coupling element. This dynamic mechanism provides reliable prevention of accidental disengagement during ascent while maintaining simplicity in design

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spring mechanism automatically returns the pawl to the clamp position after disengagement, and the pawl itself automatically engages with the coupling element's teeth. This self-service mechanism ensures reliable operation without requiring additional actuators or complex control systems

Inventive Principle:
Principle #25Self-service

2Reliability

If a secure engagement mechanism is implemented, then reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The pawl automatically engages with the coupling element's teeth through its own weight and spring force, and automatically returns to the clamp position after disengagement. This self-service mechanism ensures reliable engagement while requiring minimal user intervention, maintaining ease of operation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pawl is extracted as a separate, dedicated component with a specific function of preventing disengagement. This separation allows the main clamp mechanism to remain simple while the pawl provides specialized security functionality that is easily operated through manual positioning

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the clamp portions firmly press against the cable, then reliability of fall arrest is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The clamp portions are designed to dynamically adjust their pressing force based on operational phase: during normal ascent they apply light pressure for easy movement, while during a fall they automatically apply firm pressure for reliable arrest. The pawl mechanism enables this dynamic transition between light and firm clamping states

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides a simple, robust, and reliable means to prevent accidental disengagement during ascent and ensure effective braking during falls by maintaining secure attachment to the cable, with the spring mechanism facilitating easy retraction and the pin ensuring secure engagement even when inverted.

Implementation Method 1

the fall arrest device comprises a spring that pushes the pawl to the clamp position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the pawl prevents an up movement of the coupling element relative to the clamp portions when the fall arrest device is situated on a cable

Methodology Applied
Scientific EffectMechanical blocking: Ratchet

Implementation Method 3

the clamp portions firmly press against the cable

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentEP3496820B1A device for stopping a fall during climbing or descending along a rope
Publication Date: 2021.04.07 XSPLATFORMS HLDG BV
  • EP3496820B1 patent drawingFigure 1~3
  • EP3496820B1 patent drawingFigure 4~6
  • EP3496820B1 patent drawingFigure 7~10

AI summary

A fall arrest device comprises two clamp portions 5, 7 which are hingedly connected to two connecting arms 9, 11 which are hingedly connected to a coupling element 13 to which a carabiner can be affixed. The fall arrest device further includes a pawl 25 which is present pivotable around the coupling element. The brake operation principle is based on the two clamp portions which in the event of a fall are pushed towards each other as a result of the geometry of the device. In neutral position the distance between the two clamp portions will be smaller than the diameter of the cable. To increase the distance for lodging the cable between the two clamp portions, the coupling element to which the carabiner is affixed is to be lifted. The pawl is primarily intended to act as a lock. This is arranged in such manner so as to prevent the mechanism from clicking open when the user performs an ascending action.