Fall Protection Barrier With Articulated Posts

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Solution Overview

Problem

Existing fall protection systems for elevated walkways and work platforms, such as those on commercial vehicles, often lack ergonomic design and create a conditional gap in protection, restricting access and increasing the risk of falls due to narrow spaces between the railing and the load, with makeshift solutions like chains being underutilized due to convenience and time constraints.

Innovation Solution

The implementation of a fall protection system with articulated support posts connected via angle levers and a rigid rod, allowing for shear force transmission and enabling a flexible barrier using ropes or chains, which can be adjusted for increased space without compromising safety, and a locking mechanism to secure the system in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid railing is used for fall protection, then safety is ensured, but the free space between the railing and load becomes too narrow for operators to pass through

Engineering Contradiction:
Improvefall protection safetyVSAvoidoperator accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the traditional rigid railing with flexible barrier elements such as ropes, chains, or tarpaulins that are suspended between support posts. These flexible elements can be pushed out of the way by operators when needed, allowing passage through the walkway while maintaining fall protection. The flexibility of these elements resolves the contradiction by providing safety without creating a rigid obstacle that blocks operator movement.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If flexible barrier elements are used to increase free space, then operator ergonomics improve, but the protective function may be compromised

Engineering Contradiction:
Improveoperator ergonomicsVSAvoidprotective function
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The fall protection system uses dynamic, movable barrier elements that can change position based on operational needs. The flexible elements (ropes, chains, tarpaulins) can be pushed aside by operators to create more working space, yet automatically return to their protective position when not in use. This dynamic behavior allows the system to adapt between providing maximum protection and maximum operational freedom, resolving the contradiction between ergonomics and safety.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a rigid handrail is installed for fall protection, then safety is maintained, but the device complexity and space requirements increase

Engineering Contradiction:
Improvefall protectionVSAvoidrailing structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs flexible barrier elements instead of rigid railing structures. These elements (ropes, chains, or tarpaulins) are much simpler in construction and require less material than a rigid handrail system. They can be easily installed between support posts and provide effective fall protection without the complexity of rigid structural components, thereby reducing device complexity while maintaining safety.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced ergonomic working conditions by allowing increased space between the load and fall protection, ensuring safety without the need for a rigid handrail, and allows for easy adjustment of flexible barrier elements to accommodate restricted spaces, thereby improving operational efficiency and safety.

Implementation Method 1

enables transmission of shear forces, in particular, between the support posts

Methodology Applied
Scientific EffectShear force transmission: Shear Stress

Implementation Method 2

A rotational movement applied to a first support post about its first pivot joint is transmitted to the other support posts

Methodology Applied
Scientific EffectRotational movement transmission: Torque

Implementation Method 3

articulated at their base points by means of a first swivel joint on the walkway or work platform

Methodology Applied
Scientific EffectPivotal rotation: Hinge

Implementation Method 4

fall protection with flexible barrier elements such as ropes, chains or rope-tensioned tarpaulins etc.

Methodology Applied
Scientific EffectFlexible barrier protection: Tension

Data Source

PatentEP3792130B1Safety barrier for a walkway and working platform
Publication Date: 2021.11.10 DEUTSCHE BAHN AG
  • EP3792130B1 patent drawingFigure 1
  • EP3792130B1 patent drawingFigure 2

AI summary

The invention relates to a fall protection system for a walking or working platform, comprising at least two support posts which are articulated at their bases to the walking or working platform by means of a first pivot joint. These are intended to provide an alternative to the prior art and, in particular, to enable more ergonomic working conditions for the operating personnel. According to the invention, this is achieved by each support post (1, 2) having an angle lever (8, 9) in the region of its base (3, 4), the distal end of which is coupled by means of a second pivot joint (10, 11) to a rigid rod (12) connecting the angle levers of all support posts.