Fall-Protection Connector Inductive Sensing for Connection Differentiation

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Solution Overview

Problem

Existing fall-protection systems lack the ability to distinguish between different types of connections, such as between a worksite anchorage and a lanyard keeper, leading to potential safety hazards and inefficiencies in use.

Innovation Solution

Incorporating a resonant-frequency-shifting inductive sensing unit in connectors to detect and differentiate between multiple types of items, including worksite anchorages and lanyard keepers, providing distinct indications for each connection status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional fall-protection connectors are used without sensing units, then the device complexity is low and ease of manufacture is high, but the ability to detect and differentiate connection status is insufficient leading to safety hazards

Engineering Contradiction:
Improveconnection status detection accuracyVSAvoidconnector structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical detection methods with electromagnetic inductive sensing. The inductive sensing unit uses electromagnetic fields to detect the presence and type of connected items (anchorages, lanyard keepers) without mechanical contact, enabling accurate connection status detection while maintaining simple connector structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary electromagnetic field between the connector and the connected items. The inductive sensing unit generates an electromagnetic field that interacts with metallic objects, and the resonant frequency shifts provide information about the connection status without direct mechanical or electrical contact between components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If simple presence detection is used, then the device complexity is low, but the ability to distinguish between different types of connections (worksite anchorage vs. lanyard keeper) is insufficient

Engineering Contradiction:
Improveconnection type differentiation capabilityVSAvoidsensing unit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent utilizes changes in resonant frequency parameters to differentiate between connection types. Different metallic objects (anchorages, lanyard keepers) cause distinct resonant frequency shifts in the inductive sensing unit, enabling the system to identify and distinguish between various connection types without increasing hardware complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety and efficiency by accurately reporting the connection status of fall-protection apparatus connectors, ensuring proper attachment and reducing the risk of dangling or improper use.

Implementation Method 1

at least one connector that comprises a resonant-frequency-shifting inductive sensing unit that is configured to detect whether the connector appears to be connected to a first item

Methodology Applied
Scientific EffectResonant-frequency-shifting inductive sensing: Resonance

Implementation Method 2

resonant-frequency-shifting inductive sensing unit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12350528B2Fall-protection apparatus with multimodal inductive sensing
Publication Date: 2025.07.08 3M INNOVATIVE PROPERTIES CO
  • US12350528B2 patent drawing
  • US12350528B2 patent drawing
  • US12350528B2 patent drawing

AI summary

A fall-protection apparatus comprising at least one connector that comprises a resonant-frequency-shifting inductive sensing unit that is configured to detect whether the connector appears to be connected to a first item and is further configured to detect whether the connector appears to be connected to a second, different item.