Falling Object Detection Pipe with Sensor-Triggered Alarm

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Solution Overview

Problem

Multi-level work sites face challenges in preventing injuries from falling objects, as existing safety measures are not always feasible or effective in all situations, highlighting the need for an apparatus that improves worker attention and reaction time to alerts.

Innovation Solution

An apparatus comprising an elongated hollow pipe with sensors at both ends and a mat with a pressure sensor, connected to a control unit and a strobe light buzzer, simulates the scenario of a falling object by triggering a command to workers, allowing evaluation of their reaction time and response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional safety measures (hard hats, netting, barricades) are deployed, then worker protection from falling objects is improved, but feasibility and effectiveness are reduced in certain work site conditions

Engineering Contradiction:
Improveworker protection from falling objectsVSAvoidfeasibility in different work site conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces physical safety barriers (netting, barricades) with an electronic detection and alert system. Sensors detect falling objects and trigger audible/visual alarms to warn workers, eliminating the need for bulky mechanical protection structures that are not always feasible in confined or elevated work areas.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary alert system between the falling object and the worker. Instead of direct physical protection, the system uses sensors and alarm signals as intermediaries to provide early warning, allowing workers to take evasive action without requiring permanent structural barriers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If workers remain constantly attentive to falling object risks, then safety response is improved, but worker productivity and comfort deteriorate due to continuous alertness requirements

Engineering Contradiction:
Improvesafety response to falling objectsVSAvoidworker efficiency and comfort
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements an automated feedback system where sensors continuously monitor for falling objects and provide real-time alerts to workers. This replaces the need for continuous human vigilance with an automated detection system that only requires worker attention when actual threats are detected, maintaining safety while reducing mental burden.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The safety system performs self-monitoring and self-alarming functions without requiring constant worker intervention. The sensors and alarm system operate autonomously to detect and communicate falling object hazards, freeing workers to focus on their primary tasks while maintaining safety awareness.

Inventive Principle:
Principle #25Self-service

3Reliability

If comprehensive safety monitoring is implemented across the work site, then accident detection is improved, but device complexity and cost increase

Engineering Contradiction:
Improveaccident detection capabilityVSAvoidsystem structure and components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the work site into multiple sensor zones, each with its own detection elements. This segmented approach allows comprehensive monitoring through multiple simple sensor units rather than one complex centralized system, making the overall system more manageable and easier to install in different locations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses relatively simple, inexpensive sensor components and alarm devices that can be easily deployed and replaced. The system relies on basic detection technology rather than expensive sophisticated equipment, reducing overall system complexity and cost while maintaining effective safety monitoring.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively trains workers to react promptly to falling objects, reducing the risk of accidents by simulating real-time scenarios and providing immediate feedback through the strobe light buzzer, while being economical and easy to assemble.

Implementation Method 1

The proximal end of the hollow pipe is having a first sensor that can detect the entry of an object into the hollow pipe

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 2

The distal end of the elongated hollow pipe also comprises a second sensor that can detect an exit of the object from the elongated hollow pipe

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 3

The third sensor, incorporated into the mat, can sense if a person is present on the mat

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 4

In multi-level work sites, there are always chances of injuries by objects fallen from the upper level to the lower level

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11282406B2Safety and training apparatus and a method thereof
Publication Date: 2022.03.22 LONG JEFFRIE EUGENE
  • US11282406B2 patent drawing
  • US11282406B2 patent drawing
  • US11282406B2 patent drawing

AI summary

The present invention is directed to an apparatus for demonstrating in a simulated reality of a person's reaction and response time to an object dropped from an elevated working platform even when the person is notified the moment the object is dropped. The apparatus comprising an elongated hollow pipe having a proximal end and a distal end, the proximal end having a proximal end opening, the distal end having a distal end opening, the proximal end coupled to a second level of a multilevel platform, the distal end coupled to a first level of the multilevel platform, wherein the second level is above the first level; a second sensor coupled to the distal end of the elongated hollow pipe, the second sensor configured to detect an object received from the proximal end opening and descending within the elongated hollow pipe and reach the second sensor; a mat having a third sensor, the mat positioned at the first level, the third sensor configured to detect presence of a person over the mat; an alarm; and a control unit electrically connected to the second sensor, the third sensor, and the alarm, wherein the control unit is configured to receive a second signal from the second sensor, the second signal indicate the object reaching the second sensor, determine presence of the person over the mat when the second signal is received by the control unit, and trigger the alarm in response to the presence of the person.