False Nail Micro-Hybrid Composite and Polymer Adhesive

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Solution Overview

Problem

Current methods for shaping and covering natural nails using gels, acrylics, and resins face issues such as low viscosity and density, difficulty in handling, non-homogeneous color, high skin absorption, long drying times, and safety concerns, including UV exposure and strong chemical smells, which affect the stability and aesthetics of the final product.

Innovation Solution

A false nail system featuring a fast-drying polymer adhesive rear layer and a micro-hybrid composite front layer with low contraction, providing greater viscosity, hardness, and ease of handling, along with a shorter hardening time, and the option to avoid painting, combined with a waterproof adhesive for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If gel nails are used to cover natural nails, then the application process is simplified, but the viscosity and density are low making them easily damaged and difficult to handle

Engineering Contradiction:
Improveease of applicationVSAvoidviscosity and density
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent uses a composite material consisting of a polymer adhesive combined with inorganic filler particles (such as silica, glass beads, or metal oxides) to create a nail covering composition that exhibits both high viscosity/density for strength and ease of application. The filler particles reinforce the polymer matrix, providing structural integrity while maintaining workability during application.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If gels are used for nail covering, then application is easier, but polishing capacity is low and handling is difficult

Engineering Contradiction:
Improveease of applicationVSAvoidpolishing capacity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent modifies the physical and chemical parameters of the gel composition by adjusting the polymer chain length, crosslinking density, and filler particle size distribution to optimize both application ease and polishing capacity. The composition is formulated to achieve a balance between softness for application and hardness for polishing resistance.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If gels are used for nail covering, then application is simplified, but density is non-homogeneous requiring additional painting

Engineering Contradiction:
Improveease of applicationVSAvoidhomogeneity of density and color
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent ensures homogeneous distribution of filler particles throughout the polymer adhesive matrix through controlled mixing processes and appropriate rheological modification. The composition is formulated to prevent sedimentation and aggregation of filler particles, maintaining uniform density and color throughout the product for consistent aesthetic results without requiring additional painting.

Inventive Principle:
Principle #33Homogeneity

4Ease of operation

If gels are used for nail covering, then application is easier, but skin absorption rate is high

Engineering Contradiction:
Improveease of applicationVSAvoidskin absorption rate
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a barrier layer or modifying agent between the gel composition and the natural nail to reduce direct contact and absorption. The polymer adhesive is formulated with molecules that have low affinity for nail keratin, or a primer layer is applied that prevents penetration of gel components into the natural nail, thereby reducing skin absorption while maintaining application ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

5Ease of operation

If gels are used for nail covering, then application is simplified, but drying time is long requiring 5 minutes

Engineering Contradiction:
Improveease of applicationVSAvoiddrying time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces the traditional air-drying or evaporation-based drying mechanism with a photopolymerization or chemical crosslinking system that rapidly sets the gel composition. UV or LED light curing initiates polymerization reactions that transform the liquid gel into a solid coating in seconds, eliminating the 5-minute air-drying wait time while maintaining ease of application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

6Strength

If acrylics are used for nail covering, then structural strength is improved, but chemical polymerisation requires mixing two components generating air bubbles and porosities

Engineering Contradiction:
Improvestructural strengthVSAvoidcomplexity of mixing two components
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent combines the monomer and polymer components into a single pre-mixed formulation or uses a one-component system that cures through moisture from the air or a single initiator system. This eliminates the need for separate mixing of two components, preventing air bubble incorporation while maintaining the structural strength benefits of acrylic-based materials.

Inventive Principle:
Principle #5Merging (Combining)

7Strength

If acrylics are used for nail covering, then structural strength is improved, but strong chemical smell is generated during application and removal

Engineering Contradiction:
Improvestructural strengthVSAvoidchemical smell
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent uses acrylic components with low volatility and low odor formulations, or encapsulates the reactive components in a matrix that releases them slowly during curing. The removal process uses buffered acetone or alternative solvents that reduce the strength and odor of chemicals involved, maintaining structural strength while minimizing harmful chemical smells during application and removal.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

8Stability of the object's composition

If gel nails requiring UV exposure are used, then hardening is achieved, but prolonged UV exposure causes skin burns

Engineering Contradiction:
Improvehardening capabilityVSAvoidskin burns from UV exposure
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent uses LED lights that emit at specific wavelengths matched to the photoinitiator absorption peak, providing high-intensity curing in brief periodic pulses rather than prolonged UV exposure. The curing process is optimized to achieve complete hardening in 5-10 seconds of LED exposure, dramatically reducing total energy exposure to the skin while maintaining effective polymerization.

Inventive Principle:
Principle #19Periodic action

9Ease of operation

If resin lacking filler particles is used, then application is simplified, but contraction during polymerisation is high and resistance to fracturing is low

Engineering Contradiction:
Improveease of applicationVSAvoidcontraction control and fracture resistance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent incorporates inorganic filler particles (such as silica, glass beads, alumina, or metal oxides) into the resin matrix to create a composite material that reduces polymerization shrinkage and enhances fracture resistance. The filler particles act as spacers that maintain volume stability during curing and provide reinforcement that prevents cracking and chipping, while the resin continues to provide ease of application.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the stability and aesthetics of the false nail, reduces skin absorption, and simplifies the application and removal process, while ensuring safety and ease of use, with a visually appealing finish that does not require additional coloring.

Implementation Method 1

laminating a photopolymerisable resin on said base cover agent, and finally proceeding to harden the resin by applying visible light rays

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS11219291B2False nail and method for shaping same on a natural nail
Publication Date: 2022.01.11 TORAL BARDINA MANUEL ENRIQUE
  • US11219291B2 patent drawing

AI summary

The invention relates to a false nail comprising at least: one front layer (12) forming the body of the false nail (1), and a rear layer (11) of an adhesive material for attaching the body of the false nail to a natural nail. The rear layer (11) is formed by a fast-drying polymer adhesive with desiccating capacity, and the front layer (12) is made of a composite material and comprises at least a first layer (12a) of micro-hybrid composite with low contraction capacity in contact with the polymer adhesive. The invention also relates to a method for shaping the false nail on a natural nail and the use of composite material to shape same.