Fan and air conditioner

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sirocco fans experience airflow separation and noise disturbances due to vortex flow generation at the leading edge of the blades, which reduces the quietness and strength of the fan against centrifugal force.

Innovation Solution

The fan blades incorporate a porous portion at the separation point, specifically at the leading edge, which reduces airflow separation and noise, while maintaining strength through non-porous joint portions at high-stress areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the entire blade is made of porous material, then airflow separation and noise are reduced, but the strength and structural integrity deteriorate

Engineering Contradiction:
Improveairflow separation and noiseVSAvoidblade strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The blade is designed with different material properties in different regions: the leading edge portion is made of porous material to reduce airflow separation and noise, while the joint portions are made of non-porous material to ensure structural strength. This local differentiation allows each part to perform its specific function optimally without compromising overall blade integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The blade is constructed as a composite structure combining porous material and non-porous material within a single component. The porous portion is integrated with the non-porous joint portions to form a unified blade that leverages the flow-control benefits of porous material while maintaining the structural advantages of solid material at critical locations.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If porous material is used throughout the blade, then quietness is improved, but resistance to centrifugal force deteriorates

Engineering Contradiction:
ImprovenoiseVSAvoidcentrifugal force resistance
Core Design Contradiction:
Object-generated harmful factorsVSForce

Solution Approach 1:

The blade is designed with different material properties in different regions: the leading edge portion is made of porous material to reduce airflow separation and noise, while the joint portions are made of non-porous material to ensure structural strength. This local differentiation allows each part to perform its specific function optimally without compromising overall blade integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The blade is constructed as a composite structure combining porous material and non-porous material within a single component. The porous portion is integrated with the non-porous joint portions to form a unified blade that leverages the flow-control benefits of porous material while maintaining the structural advantages of solid material at critical locations.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves the quietness and strength of the fan by minimizing airflow separation and noise, enhancing performance without compromising structural integrity.

Implementation Method 1

part of the blade being a porous portion

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

the fan blades incorporate a porous portion at the separation point, specifically at the leading edge, which reduces airflow separation and noise

Methodology Applied
Scientific EffectFlow separation reduction: Flow Separation

Data Source

PatentUS20260085689A1Fan and air conditioner
Publication Date: 2026.03.26 DAIKIN INDUSTRIES LTD
  • US20260085689A1 patent drawing
  • US20260085689A1 patent drawing
  • US20260085689A1 patent drawing

AI summary

A fan includes a plate a plate having a discoidal shape, an annular ring portion having an annular ring shape, and a blade located between the plate and the annular ring portion. The plate is configured to rotate about an axis. The annular ring portion is located apart from the plate in an axial direction of the axis. The blade has one end in the axial direction of the axis joined to the plate, and an other end in the axial direction joined to the annular ring portion. Part of the blade is a porous portion. A joint portion between the blade and the plate or a joint portion between the blade and the annular ring portion is a non-porous portion.