Fan Apparatus Back-EMF Braking Circuit

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Solution Overview

Problem

Existing techniques for reducing motor rotation rate caused by external forces require external power supply, leading to increased power consumption.

Innovation Solution

A fan apparatus with a drive circuit including a braking MOSFET and a non-braking MOSFET, utilizing back-electromotive force to supply power to the braking MOSFET and apply an electromagnetic brake, allowing for reduced motor rotation rate without external power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If external power supply is used to reduce motor rotation rate, then motor braking is achieved, but power consumption increases

Engineering Contradiction:
Improvemotor rotation rateVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The motor's own back-electromotive force during rotation is utilized to power the braking MOSFET, enabling the system to brake itself without external power supply. The back-EMF generated by the rotating motor directly activates the braking circuit, making the system self-sufficient for braking operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The back-electromotive force, which is naturally generated during motor rotation, is converted into a useful resource to drive the braking MOSFET. This transforms the electrical energy that would otherwise be dissipated into a beneficial braking mechanism, eliminating the need for additional external power.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Speed

If braking MOSFET is activated without back-electromotive force, then motor braking is achieved, but external power supply is required

Engineering Contradiction:
Improvemotor rotation rateVSAvoidpower supply system
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system uses its own operational characteristics (back-EMF generation during rotation) to power the braking function, eliminating the need for separate external power supply circuits and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The motor serves dual functions: it generates both the back-electromotive force needed for normal operation and the same back-EMF is utilized to power the braking MOSFET. This multi-functionality reduces the need for dedicated power supply components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces motor rotation rate while minimizing power consumption by leveraging back-electromotive force to apply an electromagnetic brake, achieving reduced power consumption and controlled motor braking.

Implementation Method 1

power by a back-electromotive force caused by rotation of the motor portion

Methodology Applied
Scientific EffectBack-electromotive force: Electromagnetic Induction

Implementation Method 2

electromagnetic brake portion arranged to electromagnetically brake the motor portion by causing the braking MOSFET to enter an ON state

Methodology Applied
Scientific EffectElectromagnetic brake: Electromagnetic Induction

Data Source

PatentUS10626874B2Fan apparatus
Publication Date: 2020.04.21 NIDEC SERVO CORP
  • US10626874B2 patent drawing
  • US10626874B2 patent drawing
  • US10626874B2 patent drawing

AI summary

A fan apparatus has a drive circuit for an electrically-driven rotor, and includes a drive signal generating circuit portion for the electrically-driven rotor; an output stage including an upper MOSFET and a lower MOSFET; and a motor portion to be driven by the output stage. One of the upper MOSFET and the lower MOSFET is a braking MOSFET, while another of the upper MOSFET and the lower MOSFET is a non-braking MOSFET. The fan apparatus further includes a back-electromotive force supply portion arranged to supply, to the braking MOSFET, power by a back-electromotive force caused by rotation of the motor portion while a power supply voltage for the electrically-driven rotor is not being supplied; and an electromagnetic brake portion arranged to electromagnetically brake the motor portion by causing the braking MOSFET to enter an ON state through the power supplied by the back-electromotive force supply portion.