Centrifugal Fan Blade Leading Edge Interference Grooves for Noise Reduction

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Solution Overview

Problem

Centrifugal fan blade assemblies generate significant aerodynamic noise due to the impact of high-speed air flows on their thin and sharp leading edges, which affects daily activities.

Innovation Solution

The centrifugal fan blade assembly incorporates V-shaped interference grooves on the leading edges of the blades, with specific dimensions and distributions to alter noise frequencies and reduce broadband noise generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the leading edge of the blade is designed to be thin and sharp, then the aerodynamic performance is improved, but the broadband noise increases significantly

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidbroadband noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by introducing interference grooves only at specific locations (leading edge of the blade) rather than modifying the entire blade structure. The grooves create localized flow disturbances that suppress broadband noise while preserving the overall thin and sharp leading edge geometry needed for aerodynamic performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes physical parameters by introducing interference grooves with specific geometric parameters (depth, width, spacing) on the leading edge. These parameter modifications alter the flow characteristics locally, transforming the noise generation mechanism while maintaining the aerodynamic effectiveness of the sharp leading edge

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If interference grooves are added to the leading edge, then broadband noise is reduced, but the device complexity increases

Engineering Contradiction:
Improvebroadband noiseVSAvoidblade structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The interference groove structure is segmented into multiple discrete grooves arranged in specific patterns on the leading edge. This segmentation allows the noise reduction function to be achieved through simple geometric features rather than complex continuous structures, making the solution easier to manufacture and implement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By optimizing specific parameters of the interference grooves (depth ratio, width ratio, spacing), the patent achieves effective noise reduction with relatively simple structural modifications. The parameter optimization ensures that the grooves provide maximum noise suppression with minimal additional complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces noise levels by changing noise frequencies, achieving a 3.8 dB decrease in maximum broadband noise from 65.0 dB to 61.2 dB at the same operating speed.

Implementation Method 1

air flows impact one another, and air flows impact objects as well, which will result in aerodynamic noise

Methodology Applied
Scientific EffectAerodynamic noise: Sound

Implementation Method 2

the maximum value of its broadband noise is generated at the leading edge of the blade

Methodology Applied
Scientific EffectBroadband noise: Sound

Data Source

PatentUS11204040B2Centrifugal fan blade assembly and centrifugal fan
Publication Date: 2021.12.21 GREE ELECTRIC APPLIANCE INC OF ZHUHAI
  • US11204040B2 patent drawing
  • US11204040B2 patent drawing
  • US11204040B2 patent drawing

AI summary

Disclosed are a centrifugal fan blade assembly and a centrifugal fan, comprising a plurality of blades, a blade leading edge of at least some of the blades being provided with an interference groove, the interference groove extending in a width direction of the blade. By providing the interference groove extending in the width direction of the blade on the blade leading edge, when the fan blade assembly is running, the interference groove changes noise frequency, thereby preventing the blade leading edge from producing a relatively large broadband noise after being impacted by a high speed air flow, thus effectively reducing noise.