Coordinated Fan and Coil Capacity Control for HVAC Setpoint Stability

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Solution Overview

Problem

HVAC systems face inefficiencies in regulating space temperature due to the lack of coordinated control between fan capacity and cooling/heating coil capacity, leading to suboptimal performance in maintaining setpoints, especially under varying load conditions.

Innovation Solution

The method involves varying the fan capacity and discharge air temperature of the cooling/heating coil within predetermined limits to maintain or modulate space temperature, using a control module that coordinates fan and coil control, allowing for multiple speed settings and variable speed operations to adjust airflow and temperature accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan capacity and coil capacity are controlled independently, then the system structure is simple, but the space temperature regulation efficiency deteriorates

Engineering Contradiction:
Improvespace temperature regulation efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines fan capacity control and coil capacity control into a unified coordinated control system. The controller simultaneously manages both components based on space temperature feedback, enabling them to work together as an integrated system rather than independently, thereby improving overall temperature regulation efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements feedback control by continuously monitoring space temperature and using this information to adjust both fan capacity and coil capacity. The controller receives temperature signals and dynamically modifies the operation of fan and coil to maintain the desired setpoint, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If fan capacity is increased to maintain space temperature setpoint, then temperature control accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvespace temperature setpoint accuracyVSAvoidfan energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system dynamically changes fan capacity parameters based on actual temperature conditions. Instead of operating at constant high capacity, the fan capacity is adjusted according to the temperature deviation from setpoint, allowing accurate temperature control while minimizing energy consumption during steady-state conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fan capacity is made dynamic rather than static, allowing it to vary continuously based on temperature feedback. The system transitions between different operating states (high capacity during temperature deviation, low capacity during steady state), optimizing the balance between control accuracy and energy consumption.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If coil discharge air temperature is varied to maintain space temperature, then system adaptability is improved, but control complexity increases

Engineering Contradiction:
Improvesystem adaptability to varying load conditionsVSAvoidcoordination control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coordinated control system serves multiple functions: it controls space temperature, adapts to varying load conditions, and manages both fan and coil operations. This multi-functional approach allows the system to handle diverse operating scenarios (different temperatures, loads, and conditions) through a single integrated control strategy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10197300B2Methods of controlling fan capacity and coil capacity in HVAC systems
Publication Date: 2019.02.05 TRANE INTERNATIONAL INC
  • US10197300B2 patent drawing
  • US10197300B2 patent drawing
  • US10197300B2 patent drawing

AI summary

A heating, ventilation, and air conditioning (HVAC) system includes a fan with a variable fan capacity; a coil with a variable discharge air temperature; and a controller configured to control the variable fan capacity of the fan and the variable discharge air temperature of the coil. The controller is configured to vary the variable capacity of the fan to maintain a space temperature at a space temperature setpoint while maintaining the variable discharge air temperature of the coil at a low discharge air temperature limit. The controller is configured to vary the variable discharge air temperature between a high discharge air temperature limit and the low discharge air temperature limit to maintain the space temperature at the space temperature setpoint while maintaining the variable capacity of the fan at a low fan capacity setting.