Fan Coil Thermostat Control Using Working Fluid Temperature

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Solution Overview

Problem

Existing HVAC systems, particularly fan coil units, face inefficiencies due to the need for manual switching between heating and cooling modes in thermostats, leading to incorrect temperature maintenance and reduced user comfort and energy efficiency, especially in shared space buildings where fluid temperatures vary.

Innovation Solution

A control device equipped with sensors that monitor the temperature of the working fluid and adjust the HVAC operation accordingly, allowing for automatic mode switching and learning parameters to optimize heating and cooling based on fluid temperature and system capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual mode switching is used in traditional thermostats, then device complexity is reduced, but temperature control accuracy deteriorates due to incorrect mode selection

Engineering Contradiction:
Improvethermostat structureVSAvoidtemperature control accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The thermostat automatically detects the working fluid temperature and determines the appropriate HVAC mode (heating or cooling) without requiring manual user input. The system self-adjusts by monitoring fluid temperature through sensors and autonomously switching between heating and cooling modes, eliminating the need for manual mode selection while maintaining accurate temperature control.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automatic mode switching is implemented, then temperature control accuracy is improved, but device complexity increases due to additional sensors and processing

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidcontrol system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system incorporates temperature sensors that continuously monitor the working fluid temperature and feed this information back to the control processor. Based on the feedback signal indicating fluid temperature, the processor automatically determines whether heating or cooling mode should be activated, enabling accurate temperature control through a relatively simple feedback loop.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If the shared plant operates with fixed temperature settings, then energy efficiency is improved through centralized control, but adaptability to individual unit needs deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidresponse to local conditions
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

While the shared HVAC plant operates with centralized temperature settings for overall energy efficiency, each individual thermostat incorporates local temperature sensors that detect the actual temperature in the specific occupied space. This enables localized adjustments where thermostats can override or modify the centralized settings based on local conditions such as occupancy, sunlight, or insulation variations, thereby maintaining energy efficiency at the plant level while adapting to individual unit needs.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise temperature control, improved user comfort, and energy efficiency by automatically determining the correct operation mode and adjusting based on fluid temperature, addressing the limitations of traditional thermostats in shared space HVAC systems.

Implementation Method 1

at least one sensor connected to the supply pipe to the coil and operable to provide a signal to the control device

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a water coil and a circulating fan to drive air over the coil. The coil is supplied with water from the shared HVAC plant

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

a circulating fan to drive air over the coil

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11143429B2Control device for HVAC fan coil units
Publication Date: 2021.10.12 GENERAC POWER SYSTEMS INC
  • US11143429B2 patent drawing
  • US11143429B2 patent drawing
  • US11143429B2 patent drawing

AI summary

A control device for an HVAC fan control unit includes at least one sensor to provide a signal to the control device to determine the temperature of the working fluid supplied to a coil in the fan control unit. In a first configuration, the sensor determines if the working fluid is above or below a preselected temperature and the control device employs the signal from the sensor to determine if the fan control unit is in a heating or cooling mode. In a second configuration, the sensor measures the temperature of the working fluid and the control device employs the signal from the sensor to determine the heating, or cooling, ability of the fan control unit when utilizing the supplied working fluid. With two-pipe fan control units, a single sensor is employed on the working fluid supply pipe and a single signal representing the working fluid temperature is supplied to the control device. With four-pipe fan control units, a sensor is respectively employed on each of the heating fluid supply pipe and the cooling fluid supply pipe and two signals, each representing the temperature of a respective one of the cooling working fluid and heating working fluid, is supplied to the control device.