Fan Damper Curved Flaps for Lower Pressure Drop

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Solution Overview

Problem

Conventional flat flaps in fan dampers negatively affect fluid dynamic efficiency and cause significant pressure drop, with inefficient opening under certain conditions.

Innovation Solution

A damper design featuring flaps with concave and convex portions arranged in a checkerboard pattern and a slit between the flaps, optimized to improve airflow dynamics and reduce pressure drop.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional flat flaps are used in the damper, then the structure is simple and easy to manufacture, but the fluid dynamic efficiency deteriorates and pressure drop increases

Engineering Contradiction:
Improveflap manufacturing simplicityVSAvoidpressure drop
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies curvature to the flap surfaces by introducing concave and convex portions instead of using flat surfaces. The concave portion faces the inlet and the convex portion faces the outlet, creating a curved profile that follows the airflow direction. This curvature reduces flow separation and turbulence, thereby decreasing pressure drop and improving fluid dynamic efficiency while maintaining manufacturing feasibility through standard forming processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If conventional flat flaps are used in the damper, then the structure is simple, but the opening efficiency deteriorates under certain conditions

Engineering Contradiction:
Improveflap structure complexityVSAvoidopening efficiency
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The curved profile with concave and convex portions creates favorable pressure gradients that assist flap opening. The concave portion at the inlet captures incoming flow and directs it to push the flap open, while the convex portion at the outlet promotes smooth flow attachment. This curvature design enhances opening efficiency under various operating conditions without adding complex actuation mechanisms.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Loss of energy

If flaps with concave and convex portions are used, then fluid dynamic efficiency improves and pressure drop reduces, but manufacturing complexity increases

Engineering Contradiction:
Improvepressure dropVSAvoidflap manufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The concave and convex portions are designed with smooth continuous curves that can be manufactured using standard forming processes such as hydroforming, roll forming, or injection molding. The curvature profiles are optimized to balance aerodynamic performance with manufacturability, avoiding overly complex geometries while achieving significant pressure drop reduction through the curved surface interaction with airflow.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The damper design enhances airflow efficiency by reducing turbulence and pressure drop, facilitating complete flap opening with minimal interference, thus improving fluid dynamics and opening efficiency.

Implementation Method 1

The curved profile of the flaps, defined according to the direction of rotation of the impeller of the fan, improves the fluid dynamics of the airflow and reduces turbulence, having the final effect of a lower pressure drop caused by the damper.

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS12378974B2Damper for fan
Publication Date: 2025.08.05 GRAINPROTEINTECH CLIMATE CONTROL AIR TREATMENT ITALY SPA
  • US12378974B2 patent drawing
  • US12378974B2 patent drawing
  • US12378974B2 patent drawing

AI summary

A damper for fan includes a frame (61) defining a passage for an airflow, having an inlet and an outlet, and a pair of flaps (62, 63) hinged to the frame (61) about respective rotation axes (x1, x2) parallel to each other, the flaps being rotatable between an open and a closed position, for opening and closing the passage, respectively. Each of the flaps includes a concave portion (62c, 63c) and a convex portion (62d, 63d) arranged on opposite axial halves of the respective flap, wherein in the closed position the concave portion (62c, 63c) has a concavity facing the inlet of the passage and a convexity facing the outlet of the passage, and the convex portion (62d, 63d) has a convexity facing the inlet of the passage and a concavity facing the outlet of the passage, and wherein the concave portion (62c) and the convex portion (62d) of one of the flaps have an axial arrangement reversed with respect to the concave portion (63c) and the convex portion (63d) of the other flap.