Air Fan Damping Structure Tool-Free Assembly

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Solution Overview

Problem

Conventional air fan damping structures require additional tools and increase installation time due to complex assembly processes, which complicates the installation and removal of air fans, leading to inefficiencies in reducing vibration and noise.

Innovation Solution

An air fan damping structure featuring a fan frame with a hollow first buffer and a holding member, including an inserting portion and a depressing portion, which form a retaining relationship to simplify installation without tools, utilizing a first buffer with a through hole and a second anchor portion for secure anchoring, along with additional buffers for enhanced cushioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional damping structure with screw fastening is used, then vibration damping effect is achieved, but installation time increases and installation becomes tedious

Engineering Contradiction:
Improvevibration and noiseVSAvoidinstallation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The damping structure is divided into separate functional components: a damping element (first buffer) for vibration absorption and a holding member for mechanical attachment. This segmentation allows each component to be optimized independently and simplifies the assembly process by enabling tool-free installation through the holding member's inserting portion that passes through the buffer's through hole.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The holding member is designed with an inserting portion that can be manually pushed through the through hole of the first buffer without requiring external tools. The retaining portions (latch member and latch trough) automatically engage to secure the assembly, making the installation process self-sufficient and eliminating the need for screwdrivers or other fastening tools.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If a conventional damping structure with screw fastening is used, then vibration damping effect is achieved, but installation complexity increases

Engineering Contradiction:
Improvevibration and noiseVSAvoidassembly process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The fastening function is extracted from the damping element itself and separated into a dedicated holding member. This allows the first buffer to focus solely on vibration damping while the holding member handles the attachment function, simplifying the overall design and enabling tool-free installation through the holding member's inserting portion.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The holding member acts as an intermediary component between the first buffer and the fan frame. It provides the mechanical connection through its inserting portion passing through the through hole, while the retaining portions (latch member and latch trough) mediate the securing process, eliminating the need for screws or other fastening mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If rotation speed of air fan is increased, then cooling effect is enhanced, but vibration and noise increase

Engineering Contradiction:
Improvefan rotation speedVSAvoidvibration and noise
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The first buffer (damping element) is installed beforehand between the fan frame and the chassis to cushion and absorb vibrations generated by high-speed fan operation. This preemptive damping setup prevents vibration transmission to the chassis, reducing noise while allowing the fan to operate at high speeds for effective cooling.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables quicker and easier assembly of air fans, reducing vibration and noise by providing effective damping without the need for tools, improving installation efficiency and reducing the impact of fan vibrations on electronic device casings.

Implementation Method 1

a damping structure to reduce vibration generated by an air fan during operation

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

The first buffer is hollow and has a through hole inside and a first anchor portion to form a positioning relationship

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8043049B2Air fan damping structure
Publication Date: 2011.10.25 LISTAN ASIA INC
  • US8043049B2 patent drawing
  • US8043049B2 patent drawing
  • US8043049B2 patent drawing

AI summary

An air fan damping structure is installed on an air fan which has a fan frame. The fan frame has an air inlet, an air outlet and a housing space between them to hold a fan blade assembly. The damping structure includes a first buffer and a holding member located on the fan frame. The first buffer is hollow and has a through hole, and a first anchor portion to form an anchor relationship with a second anchor portion formed on the fan frame. The holding member has an inserting portion to run through the through hole and a depressing portion connecting to the inserting portion to receive a force to allow the inserting portion to run through the through hole. The inserting portion and the through hole have respectively a first retaining portion and a second retaining portion to form a retaining relationship.