Fan Device Air Stream Control Panels for Storage Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cooling structures for storage apparatuses face inefficiencies in cooling air distribution due to varying heat generating member locations and high-density mounting, leading to inadequate cooling of all heat sources and increased pressure loss in fans, as well as hindrances in wiring and connector placement.

Innovation Solution

A storage apparatus design featuring a fan device that introduces and disperses outside air evenly across heat generating members on a logical substrate, with adjustable fan units and additional fans to ensure comprehensive cooling without affecting the chassis layout, allowing for improved air flow and maintenance accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If fans are mounted to generate a single flow channel for cooling air, then the cooling efficiency for concentrated heat areas is improved, but heat generating members located apart from the flow channel are not cooled sufficiently

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcooling coverage
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The cooling system is divided into multiple independent flow channels, each directed toward specific heat generating members. The air stream control panels segment the single cooling air flow into multiple directed streams, ensuring each heat generating member receives adequate cooling airflow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cooling system are provided with customized airflow control. Air stream control panels are selectively positioned and angled to direct cooling air precisely to specific heat generating members based on their locations and heat generation characteristics, providing localized cooling optimization.

Inventive Principle:
Principle #3Local quality

2Productivity

If the flow rate of the fan is increased to improve cooling performance, then the cooling capability is enhanced, but the cooling air flows disproportionally and areas apart from the flow channel are not cooled sufficiently

Engineering Contradiction:
Improvecooling capabilityVSAvoidcooling uniformity
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

Air stream control panels serve as intermediary elements between the high-flow fans and the heat generating members. These panels actively redirect and distribute the high-velocity cooling air, transforming the disproportionate single-stream flow into evenly distributed multi-directional flows that reach all heat generating members.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the circuit board is used as an air stream control panel to guide cooling air, then the cooling air can be directed to specific areas, but pressure loss of the fans increases and fan performance is deteriorated

Engineering Contradiction:
Improveair flow controlVSAvoidpressure loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The air stream control function is extracted from the circuit board and implemented by dedicated air stream control panels. This separation allows the circuit board to focus on electrical functions while the specialized panels optimize airflow control with minimal resistance, reducing pressure loss and preserving fan performance.

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If a vent hole is formed in the motherboard to resolve air accumulation, then air circulation is improved, but wiring on the motherboard is hindered and connectors cannot be mounted

Engineering Contradiction:
Improveair circulationVSAvoidmotherboard design
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air circulation function is extracted from the motherboard structure and implemented by dedicated air stream control panels. This eliminates the need for vent holes in the motherboard, preserving the motherboard's structural integrity and allowing uninterrupted wiring and connector placement while still achieving effective air circulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures even cooling of all heat areas on the logical substrate, reduces pressure loss in fans, and facilitates easier maintenance by allowing for the adjustment and replacement of fan units, thereby enhancing the overall cooling efficiency and reliability of the storage apparatus.

Implementation Method 1

a fan device that introduces outside air to heat areas generated from heat generating members arranged on a logical substrate which constitutes the controller unit section, cools the heat areas by stirring the cooling air therein or by causing the cooling air to blow evenly thereon, and discharges the outside air passed through the heat areas to the outside

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS7859839B2Storage apparatus, fan device, and controller unit device
Publication Date: 2010.12.28 RAKUTEN GROUP INC
  • US7859839B2 patent drawing
  • US7859839B2 patent drawing
  • US7859839B2 patent drawing

AI summary

The invention proposes a cooling structure of a storage apparatus in which cooling air in a chassis is stirred or evened out without affecting the layout in the chassis. The storage apparatus includes fan devices that introduce outside air to heat areas generated from heat generating members arranged on a logical substrate which constitutes a controller unit section for inputting and outputting a data to and from a hard disk drive in response to a data I/O request from a host system, cool the heat areas by stirring the cooling air therein or by causing the cooling air to blow evenly thereon, and discharge the outside air passed through the heat areas to the outside.