Fan Drive Heat Dissipation Using Integrated Air Duct and Baffle Plate

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Solution Overview

Problem

The existing heat dissipation structures for fan drives in air conditioner outdoor units are complicated and inefficient, leading to unstable operation and reduced service life due to high temperatures.

Innovation Solution

A simplified heat dissipation structure is implemented by adding a baffle plate and air vents on the side plate of the air conditioner outdoor unit, creating an air duct that communicates with the inner chamber to enhance heat dissipation without the need for an external heat dissipation device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat dissipation device is installed on the outer side of the fan drive housing, then heat dissipation is improved, but the structure becomes complicated

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the heat dissipation function with the existing side plate structure of the air conditioner outdoor unit. The side plate is designed to cling to the fan drive housing and serves dual purposes: structural support and heat dissipation. This eliminates the need for a separate external heat dissipation device, thereby simplifying the overall structure while maintaining effective heat dissipation.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If natural heat dissipation is used without additional devices, then the structure is simple, but heat dissipation efficiency is insufficient leading to high temperatures

Engineering Contradiction:
Improvestructure simplicityVSAvoidheat dissipation efficiency
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent introduces air vents as intermediary elements that facilitate heat dissipation. These air vents are formed on the side plate and enable air flow between the indoor unit and outdoor unit, creating an efficient heat dissipation pathway. This intermediary structure significantly improves heat dissipation efficiency compared to natural heat dissipation, while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If air vents are added to create an air duct, then heat dissipation efficiency is improved, but the structure becomes more complex

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The air duct structure is merged with the side plate of the air conditioner outdoor unit. The side plate is designed with air vents that communicate with the inner chamber, creating an integrated heat dissipation pathway. This integration ensures that the air duct functionality is achieved without adding separate complex structures, as the side plate itself serves as the heat dissipation channel.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively simplifies the heat dissipation structure, reduces weight and costs, and improves the operational stability and service life of the fan drive by efficiently dissipating heat through the use of air vents and a baffle plate.

Implementation Method 1

the first air vent and the second air vent form an air duct between the side plate of the air conditioner outdoor unit and the baffle plate, and the second air vent enables the first air vent to communicate with an inner chamber of the air conditioner outdoor unit

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9863650B2Heat dissipation structure of fan drive of air conditioner outdoor unit, and air conditioner outdoor unit
Publication Date: 2018.01.09 HUAWEI DIGITAL POWER TECH CO LTD
  • US9863650B2 patent drawing
  • US9863650B2 patent drawing
  • US9863650B2 patent drawing

AI summary

A heat dissipation structure of a fan drive of an air conditioner outdoor unit, and an air conditioner outdoor unit are provided. A side plate of the air conditioner outdoor unit is disposed between a side plate of the fan drive and a baffle plate, and the side plate of the air conditioner outdoor unit clings to the side plate of the fan drive; a first air vent communicating with the outside of the air conditioner outdoor unit is provided on the side plate of the air conditioner outdoor unit; and a second air vent is provided on the baffle plate, the first air vent and the second air vent form an air duct between the side plate of the air conditioner outdoor unit and the baffle plate, and the second air vent enables the first air vent to communicate with an inner chamber of the air conditioner outdoor unite.