Axial-Flow Fan Frame Vibration Reduction via Integrated Connection Members

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Solution Overview

Problem

Conventional axial-flow fans have complex structures and inefficient assembly processes due to separate fan frames and vibration-reducing members, which increase structural complexity and reduce assembly efficiency.

Innovation Solution

A fan frame design incorporating specially designed connection members with bending portions and notches that absorb vibration energy, eliminating the need for additional vibration-reducing members and simplifying the structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If vibration-reducing members are used as separate elements coupled with the fan frame, then vibration reduction is achieved, but structural complexity increases

Engineering Contradiction:
Improvevibration transmissionVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the fan frame and vibration-reducing members into an integrated structure where the connection members forming the fan frame inherently possess vibration-absorbing capabilities through their bending portions and notches, eliminating the need for separate vibration-reducing members

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection members are designed to serve dual functions: structurally supporting the fan frame while simultaneously absorbing vibrations through their specially designed bending portions and notches, making them multi-functional components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If separate vibration-reducing members are coupled with the fan frame, then vibration reduction is achieved, but assembly efficiency decreases

Engineering Contradiction:
Improvevibration transmissionVSAvoidassembly efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The fan frame and vibration-reducing members are merged into a single integrated structure, eliminating the need for separate assembly steps and reducing assembly complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fan frame effectively reduces vibration transmission from the impeller to the outside, improving vibration-reducing efficiency and simplifying the assembly process by integrating vibration absorption into the connection members.

Implementation Method 1

Each of the plurality of connection members includes a first bending portion and a second bending portion. The first bending portion extends around a first notch, and the second bending portion extends around a second notch... so as to improve the ability of the connection member to absorb the vibration energy

Methodology Applied
Scientific EffectVibration absorption: Damping

Data Source

PatentUS10738796B2Fan frame of an axial-flow fan
Publication Date: 2020.08.11 SUNONWEALTH ELECTRIC MACHINE IND CO LTD
  • US10738796B2 patent drawing
  • US10738796B2 patent drawing
  • US10738796B2 patent drawing

AI summary

A fan frame of an axial-flow fan is provided to reduce the vibration generated during the rotation of the impeller that is transmitted to the outside of the axial-flow fan via the fan frame. The fan frame includes a housing, a base and a plurality of connection members. The base includes a shaft-coupling portion. Each of the plurality of connection members includes two ends respectively connected to the housing and the base. Each of the plurality of connection members is defined with an extension line passing through the two ends of the connection member. Each of the plurality of connection members includes a first bending portion and a second bending portion. The first bending portion extends around a first notch, and the second bending portion extends around a second notch. The extension line extends through the first and second notches.