Fan Frame Waved Structure for Airflow Enhancement

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Solution Overview

Problem

Conventional fan frames with flat wind enter and exhaust sides limit wind rate and wind current, resulting in reduced heat dissipation effectiveness in electronic products, as they restrict airflow and hinder the heat dissipation process.

Innovation Solution

A fan frame with a waved structure on both the wind enter and exhaust sides, featuring alternating peaks and valleys, enhances airflow by improving wind rate and current, allowing for better heat dissipation through the fan's blades as they rotate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a flat fan frame structure is used, then the device complexity is reduced and manufacturing is easier, but the wind rate and wind current are limited, resulting in reduced heat dissipation effectiveness

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidframe structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The fan frame employs a waved structure with curved surfaces instead of flat surfaces. The waved structure includes multiple waves that create a three-dimensional curved configuration, which enhances wind rate and wind current by improving airflow dynamics, thereby resolving the contradiction between structural simplicity and heat dissipation effectiveness.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Productivity

If a flat wind enter side and wind exhaust side are used, then the manufacturing process is simplified, but the airflow is restricted, leading to limited wind rate and wind current

Engineering Contradiction:
Improvewind rate and wind currentVSAvoidframe manufacturing ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The wind enter side and wind exhaust side of the fan frame are designed with waved structures featuring multiple waves and curved surfaces. This curvature design enhances airflow characteristics, increasing wind rate and wind current while maintaining manufacturability through standard forming processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Productivity

If conventional flat fan frame is used, then the structure is simple and cost-effective, but the heat dissipation effect is reduced due to limited airflow

Engineering Contradiction:
Improveheat dissipation effectVSAvoidframe shape simplicity
Core Design Contradiction:
ProductivityVSShape

Solution Approach 1:

The fan frame adopts a waved structure with multiple waves creating a complex three-dimensional shape. This curved configuration enhances wind rate and wind current by optimizing airflow paths, thereby improving heat dissipation effectiveness while accepting increased structural complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS9046106B2Fan and fan frame thereof
Publication Date: 2015.06.02 COOLER MASTER DEVELOPMENT CORP
  • US9046106B2 patent drawing
  • US9046106B2 patent drawing
  • US9046106B2 patent drawing

AI summary

A fan includes a fan frame and a fan wheel. The fan frame includes a frame body and a first waved structure. The frame body has a wind enter side and a wind exhaust side, wherein the wind enter side is opposite to the wind exhaust side. The first waved structure is formed on the wind enter side of the frame body. The first waved structure has a plurality of first peaks and a plurality of first valleys, wherein the first peaks and the first valleys are arranged separately. The fan wheel is rotatably disposed in the fan frame.