Centrifugal Fan Impeller with Unequal Air Outlet Intervals

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Solution Overview

Problem

Conventional centrifugal fans in electronic systems suffer from structural limitations and noise issues due to non-uniform wake interactions with the fan impeller and tongue, leading to increased noise levels, especially when the gap between the impeller and tongue is narrow.

Innovation Solution

The centrifugal fan impeller structure features a hub with an extension section and multiple blade bodies that extend outward, with air outlets and inlets arranged at unequal intervals, reducing the single tone of blade passing frequency and sound pressure weighting to minimize noise, while allowing for flexible design based on boundary conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the gap between the fan impeller and the tongue is narrowed to reduce size, then the centrifugal fan can be miniaturized for electronic systems, but the noise increases due to non-uniform wake interactions with the tongue

Engineering Contradiction:
Improvesize of centrifugal fanVSAvoidnoise
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies asymmetry by arranging air outlets at unequal intervals between adjacent blade bodies. This asymmetric configuration disrupts the periodic interaction between the non-uniform wake and the tongue, thereby reducing the single tone noise at blade passing frequency while maintaining a compact fan size

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the spatial parameter of air outlet positioning from uniform to unequal intervals. This parameter modification alters the wake-tongue interaction characteristics, reducing noise generation while preserving the miniaturized fan structure

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional uniform air outlet arrangement is used, then the blade structure is simple, but the noise from non-uniform wake interaction with the tongue increases

Engineering Contradiction:
Improveblade structureVSAvoidnoise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces asymmetry in the air outlet arrangement between adjacent blade bodies. This asymmetric design breaks the periodicity of wake-tongue interaction, effectively reducing single tone noise while maintaining relatively simple blade structure

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by making each blade body have a distinct air outlet position rather than uniform positioning. This local variation in outlet arrangement disrupts the coherent noise generation mechanism while keeping the overall blade structure simple

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces noise levels and enhances the flexibility of the blade structure, effectively addressing the noise challenges faced by conventional centrifugal fans.

Implementation Method 1

the blade bodies rotate to drive the ambient air to flow. The axial airflow going into the frame body from the air inlet is turned to radial airflow

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS9777743B2Centrifugal fan impeller structure
Publication Date: 2017.10.03 ASIA VITAL COMPONENTS CO LTD
  • US9777743B2 patent drawing
  • US9777743B2 patent drawing
  • US9777743B2 patent drawing

AI summary

A centrifugal fan impeller structure includes a hub and a blade body set. The hub has an extension section. The blade body set has multiple blade bodies. The blade bodies outward extend from the extension section of the hub. Each two adjacent blade bodies define therebetween a flow way, an air outlet and an air inlet. The air outlet and the air inlet are respectively positioned at two ends of the flow way in communication with the flow way. The air outlets are arranged at unequal intervals so as to greatly reduce noise in operation.