Fan Nozzle Release Mechanism for Tool-Free Maintenance

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Solution Overview

Problem

Conventional fan assemblies with caged blades can be cumbersome for maintenance and replacement, as the blades are often fixed and difficult to remove without tools, limiting user accessibility for cleaning or replacement.

Innovation Solution

A fan assembly with a nozzle retention system that includes a manually actuable member, such as a depressible catch, allowing the nozzle to be easily released and removed from the body for cleaning or replacement, featuring a biasing mechanism to ensure secure retention during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the nozzle is fixed securely to the body using conventional retention methods, then the nozzle remains stable during operation, but the nozzle becomes difficult to remove for maintenance without tools

Engineering Contradiction:
Improvenozzle retention stabilityVSAvoidnozzle removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retention system transitions from a static fixed state to a dynamic releasable state. The manually actuable member allows the nozzle retaining means to switch between a first configuration (secure retention) and a second configuration (released for removal), enabling the system to adapt between operational stability and maintenance accessibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The manually actuable member enables users to release and remove the nozzle themselves without requiring tools or specialized skills. The biasing mechanism automatically returns the retention system to its engaged state after manual release, making the maintenance process self-service oriented.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a manually actuable release mechanism is added to enable easy nozzle removal, then maintenance accessibility improves, but device complexity increases

Engineering Contradiction:
Improvenozzle removal easeVSAvoidretention system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The retention system is segmented into distinct functional components: the manually actuable member (release mechanism), the nozzle retaining means (engagement structure), and the biasing mechanism (spring). This segmentation allows each component to perform its specific function efficiently while maintaining overall system simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The manually actuable member serves as an intermediary between the user and the nozzle retaining means. Instead of requiring direct manual manipulation of the retention mechanism itself, the user interacts with the simpler actuable member, which then triggers the release of the nozzle through the biasing mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9927136B2Fan assembly
Publication Date: 2018.03.27 DYSON TECH LTD
  • US9927136B2 patent drawing
  • US9927136B2 patent drawing
  • US9927136B2 patent drawing

AI summary

A fan assembly includes a body housing an impeller and motor for driving to the impeller to generate an air flow. A nozzle is mounted on the body for emitting the air flow. The nozzle defines an opening through which air from outside the fan assembly is drawn by the air emitted from the nozzle. A nozzle retaining mechanism is provided for releasably retaining the nozzle on the body. The mechanism is moveable from a first configuration in which the nozzle is retained on the body to a second configuration in which the nozzle is released for removal from the body. The mechanism includes a depressible member for effecting movement of the mechanism from the first configuration to the second configuration.