Indoor Fan Pressure Estimation for Sensorless Airflow Control

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Solution Overview

Problem

Conventional air-conditioning apparatuses require complex system design and increased costs due to the need for interconnected control of fan control, damper control, and static-pressure detection, limiting their ability to perform independent control operations.

Innovation Solution

An air-conditioning apparatus that calculates external static pressure and airflow without using a static-pressure detector, allowing for independent control of the indoor-unit-side fan based on these values, thereby simplifying design and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a static-pressure detector is installed in the duct to detect external static pressure, then the accuracy of static pressure measurement is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvestatic pressure measurement accuracyVSAvoidsystem design complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the static pressure detection function from a dedicated static-pressure detector and relocates it to the control unit. The control unit calculates external static pressure using the relationship between airflow rate and power consumption, eliminating the need for a separate detection device and reducing system complexity while maintaining measurement capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical static-pressure detector with a calculation-based approach. Instead of physically detecting static pressure, the system uses electrical power consumption data and airflow rate measurements to compute the external static pressure value, substituting mechanical detection with computational methods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If interconnected control of fan control, damper control, and static-pressure detection is implemented, then the overall system control performance is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvesystem control performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the static pressure detection function with the control unit, combining multiple control functions (fan control, damper control, and static pressure monitoring) into a single integrated system. This consolidation maintains comprehensive control capability while reducing the number of separate components and simplifying the overall control architecture

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit is designed to perform multiple functions: it controls the fan motor, manages damper positions, calculates external static pressure, and coordinates overall system operation. This multi-functional approach eliminates the need for dedicated separate control systems for each function, reducing complexity while maintaining reliable interconnected control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2431678B1Air conditioning device
Publication Date: 2020.04.15 MITSUBISHI ELECTRIC CORP
  • EP2431678B1 patent drawingFigure 1~2
  • EP2431678B1 patent drawingFigure 3~4(b)
  • EP2431678B1 patent drawingFigure 5(a)~5(b)

AI summary

Provided is an easy-to-design, inexpensive air-conditioning apparatus in which an external static pressure and an airflow are calculated without using a static-pressure detector and an indoor-unit-side fan is controlled using those values. An air-conditioning apparatus 100 according to the present invention is configured such that a control unit (indoor-unit-side control unit 24) stores an external static pressure of an indoor unit 1 calculated from a rotation speed of an indoor-unit-side fan 22 when the airflow of the indoor-unit-side fan 22 is controlled to a predetermined rated airflow and controls the rotation of the indoor-unit-side fan 22 so that the external static pressure of the indoor unit 1 obtained thereafter from the rotation speed of the indoor-unit-side fan 22 approaches the stored external static pressure.