Fan Speed Control Circuit Using Back-EMF Feedback
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Solution Overview
Problem
Conventional fan rotary speed controlling devices are susceptible to variations in external voltage and air resistance, leading to unstable fan speeds.
Innovation Solution
A fan rotary speed controlling device comprising a base voltage generating circuit, a first voltage generating circuit, a second voltage generating circuit, and a compensation controlling circuit, which compares and compensates voltage signals to maintain stable fan speeds by adjusting the rotary speed of the motor.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If PWM signal is used to control fan rotary speed, then the fan rotary speed can be controlled, but the rotary speed becomes unstable when external voltage changes or air resistance varies
Solution Approach 1:
The patent implements a feedback mechanism by sensing the actual fan rotary speed and comparing it with the target speed. The sensing circuit detects the back electromotive force (EMF) of the motor to obtain actual speed information, which is then fed back to the control circuit. The control circuit adjusts the PWM duty cycle based on the difference between actual and target speeds, forming a closed-loop control system that maintains stable rotary speed despite external voltage changes or air resistance variations.
Solution Approach 2:
The patent replaces direct voltage control with a feedback-based PWM control system. Instead of directly adjusting the input voltage to control speed, the system uses PWM signals with adjusted duty cycles based on feedback information. This substitution of control mechanism allows for more precise and stable speed control by continuously monitoring and adjusting the motor operation based on actual conditions.
2Speed
If external voltage is changed to control fan rotary speed, then the speed can be adjusted, but the control precision deteriorates due to voltage instability
Solution Approach 1:
The control circuit uses feedback from the speed sensing circuit to precisely adjust the PWM duty cycle. The sensing circuit measures the actual motor speed by detecting back EMF, and the control circuit compares this measurement with the target speed to make precise adjustments. This feedback mechanism ensures high speed control precision even when external voltage fluctuates, as the system continuously corrects for voltage variations.
Solution Approach 2:
The patent changes the control parameter from direct voltage adjustment to PWM duty cycle adjustment. By controlling the duty cycle of PWM signals rather than directly changing voltage, the system achieves more precise speed control. The duty cycle can be finely adjusted in digital steps, providing better control resolution and precision compared to analog voltage control, which is susceptible to voltage instability.
Data Source
AI summary
A fan rotary speed controlling device includes a base voltage generating circuit, a first voltage generating circuit, a second voltage generating circuit and a compensation controlling circuit. The base voltage generating circuit receives a pulse width modulation signal and outputs a base voltage signal. The first voltage generating circuit receives the pulse width modulation signal and generates a first voltage signal according to the pulse width modulation signal. The second voltage generating circuit receives a fan rotary speed signal and generates a second voltage signal according to the fan rotary speed signal. The compensation controlling circuit outputs a voltage deviation compensation signal according to the first voltage signal and the second voltage signal. Hence, the fan rotary speed controlling device provides a stable rotary speed.


