Coordinated Fan Speed Patterns for Data Center Cooling

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Solution Overview

Problem

Data centers housing large numbers of computing devices face cooling challenges due to high heat generation and density, leading to inefficiencies and hot spots, despite traditional cooling methods that consume significant energy and often fail to adequately cool devices far from exhaust vents.

Innovation Solution

A system and method that configures computing devices to exhaust heat in a coordinated pattern, with fan speeds managed based on location within the data center, using a control module to dispatch instructions for fan speed settings in gradients or patterns that can shift over time, optimizing airflow and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If additional large external fans are added to increase airflow across computing devices, then cooling effectiveness is improved, but energy consumption increases significantly

Engineering Contradiction:
Improvecooling effectivenessVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The computing devices use their own built-in cooling fans to cool themselves by exhausting heat in coordinated patterns, eliminating the need for additional large external fans and their associated energy consumption

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically adjusts fan speeds of computing devices in coordinated patterns over time, creating moving hot aisles that systematically move through the data center to provide uniform cooling without requiring excessive energy input from external cooling systems

Inventive Principle:
Principle #15Dynamics

2Temperature

If external cooling units are used to reduce air temperature, then cooling effectiveness is improved, but energy consumption increases significantly

Engineering Contradiction:
Improvecooling effectivenessVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

Computing devices perform their own cooling by exhausting heat in coordinated patterns, eliminating the need for external cooling units and their significant energy consumption

Inventive Principle:
Principle #25Self-service

3Productivity

If computing devices are densely packed in data centers, then productivity is improved, but hot spots occur and cooling effectiveness deteriorates

Engineering Contradiction:
Improvecomputing densityVSAvoidhot spots
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The system creates dynamically moving hot aisles by coordinating fan speeds across devices in patterns that systematically shift over time, ensuring uniform heat distribution and elimination of stationary hot spots while maintaining high device density

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coordinated fan speed patterns are applied periodically in sequences, creating cyclic movement of hot air exhaust that systematically covers all areas of the data center and prevents persistent hot spots in any single location

Inventive Principle:
Principle #19Periodic action

4Area of stationary object

If devices farthest from exhaust vents are positioned in the data center, then space utilization is improved, but cooling effectiveness deteriorates due to reduced airflow

Engineering Contradiction:
Improvespace utilizationVSAvoidcooling effectiveness
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The system dynamically coordinates fan speeds across all devices in patterns that compensate for distance from exhaust vents, ensuring uniform cooling effectiveness throughout the data center regardless of device position

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies location-aware coordinated fan speed patterns that adjust cooling effort based on device position, with devices farther from exhaust vents operating at higher fan speeds to compensate for reduced natural airflow

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances cooling efficiency by ensuring consistent airflow and reducing energy usage, preventing hot spots and improving the reliability and longevity of computing devices by managing fan speeds and operating parameters according to their physical location within the data center.

Implementation Method 1

cooling fans configured to force air across the computing devices in order to extract and exhaust the waste heat

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

the miners are typically configured with specialized components that improve the speed at which mathematical hash functions or other calculations required for the blockchain network are performed. Examples of specialized components include application specific integrated circuits (ASICs), field programmable gate arrays (FPGAs), graphics processing units (GPUs) and accelerated processing unit (APUs). Miners are often run for long periods of time at high frequencies that generate large amounts of heat.

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS11237605B2System and method for cooling computing devices
Publication Date: 2022.02.01 CORE SCI INC
  • US11237605B2 patent drawing
  • US11237605B2 patent drawing
  • US11237605B2 patent drawing

AI summary

Systems and methods for cooling large numbers of computing devices in a data center are disclosed. The computing devices have cooling fans that can have their fan speed set by management instructions. The devices are mounted in racks in a two-dimensional array and connected via network switches with ports corresponding to their location in the racks. The computer devices are oriented so that their cooling fans all exhaust waste heat to one side of the rack. Instructions are sent to the computing devices to set one or more attributes such as fan speed, operating frequency and voltage according to one ore more patterns. The patterns can be linear or nonlinear and can be shifted, rotated, or changed over time periodically or based on temperature or other performance measurements from the computing devices.