Fan Speed Control via PID and Open-Loop PWM Comparison

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Solution Overview

Problem

Current fan speed control methods, such as piecewise and PID regulation, face issues with unstable fan speed due to rapid temperature changes and the inability to adjust fan speed based on abnormal temperature feedback, leading to potential overheating in server components.

Innovation Solution

A method and apparatus that combine PID and open-loop control algorithms to obtain and compare PWM values for fan speed control, ensuring the fan operates at the larger of the two values to stabilize speed and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PID regulation is used to control fan speed based on temperature feedback, then the fan speed can be continuously adjusted to control temperature near reference value, but the fan speed becomes susceptible to fluctuations and cannot be stabilized under rapid temperature changes

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidfan speed stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines PID closed-loop control with open-loop control to create a hybrid control system. The PID controller provides temperature feedback adjustment while the open-loop controller provides a baseline PWM value, and their outputs are combined through comparison to select the appropriate fan speed, thereby achieving both temperature control reliability and fan speed stability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses temperature feedback from the server component to adjust fan speed through PID regulation. The temperature sensor continuously monitors component temperature and feeds this information back to the PID controller, which adjusts the PWM output accordingly to maintain temperature near the reference value while preventing overheating

Inventive Principle:
Principle #23Feedback

2Ease of operation

If open-loop control is used to set fan speed corresponding to temperature, then the control method is simple, but the fan speed cannot be adjusted for abnormal temperature changes

Engineering Contradiction:
Improvecontrol method simplicityVSAvoidabnormal temperature response
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces temperature feedback through the PID controller to complement the simple open-loop control. While the open-loop control provides a straightforward baseline PWM value based on temperature thresholds, the PID controller adds feedback capability that detects abnormal temperature changes and adjusts fan speed accordingly, ensuring reliable response to thermal anomalies

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11452233B2Method and apparatus for controlling fan speed
Publication Date: 2022.09.20 ZHENGZHOU YUNHAI INFORMATION TECH CO LTD
  • US11452233B2 patent drawing
  • US11452233B2 patent drawing
  • US11452233B2 patent drawing

AI summary

A method and apparatus for controlling fan speed are provided. The method obtains a first PWM value and a second PWM value of the fan based on the temperature of the server component respectively through a PID regulation algorithm and an open-loop control algorithm, and controls the fan speed based on the larger value of the first PWM value and the second PWM value.