Fan Speed Control to Reduce Spin-Up Noise in Portable Systems

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Solution Overview

Problem

Portable devices like notebook computers experience noise and inefficiency due to the periodic operation of fans, which cause rapid temperature changes and noise due to high-speed spin-up operations, and fail to adjust fan speed based on system operation states.

Innovation Solution

A system with a temperature sensor and controller that selects fan operation modes based on internal temperatures and user settings, continuously operating the fan at a lower speed when temperatures are below a preset level, adjusting speed dynamically to minimize noise and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fan is operated periodically with high-speed spin-up operations to remove heat rapidly, then heat removal efficiency is improved, but noise increases and power consumption increases

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fan is operated periodically by turning it on and off based on temperature thresholds. When the internal temperature exceeds a first threshold, the fan turns on to remove heat; when the temperature drops below a second threshold, the fan turns off. This periodic operation maintains heat removal efficiency while reducing noise compared to continuous high-speed operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The fan operation dynamically adjusts between on and off states based on real-time temperature monitoring. The system transitions from static continuous operation to dynamic temperature-dependent operation, optimizing the balance between heat removal efficiency and noise reduction.

Inventive Principle:
Principle #15Dynamics

2Temperature

If the fan is operated periodically with high-speed spin-up operations to remove heat rapidly, then heat removal efficiency is improved, but power consumption increases

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The fan operates periodically rather than continuously, turning on when temperature exceeds a threshold and off when it drops below another threshold. This periodic operation maintains effective heat removal while significantly reducing power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the temperature difference created by the fan's own operation to control its continued operation. The fan cools the system until the temperature drops below a threshold, at which point it turns off, allowing the system to naturally stabilize before the fan restarts. This self-regulating mechanism optimizes power consumption.

Inventive Principle:
Principle #25Self-service

3Speed

If the PWM duty is increased for spin-up operation to rotate the fan at high speed, then fan rotation speed is improved, but noise increases

Engineering Contradiction:
Improvefan rotation speedVSAvoidnoise
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

Instead of maintaining continuous high-speed rotation, the fan operates periodically with high speed only when needed for heat removal. The periodic on/off operation based on temperature thresholds reduces noise while maintaining necessary cooling performance.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The fan speed dynamically adjusts between high speed (when on) and zero speed (when off) based on temperature conditions. This dynamic operation replaces static high-speed continuous operation, reducing noise while maintaining cooling effectiveness when required.

Inventive Principle:
Principle #15Dynamics

4Loss of time

If the fan rotates almost instantaneously at high speed during spin-up operation, then response time is improved, but noise increases

Engineering Contradiction:
Improveresponse timeVSAvoidnoise
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The fan operates periodically with instantaneous high-speed startup only when temperature exceeds the threshold. The periodic operation pattern maintains rapid response capability while reducing overall noise exposure compared to continuous high-speed operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system monitors temperature continuously and is prepared to activate the fan instantly when the threshold is exceeded. This preliminary temperature monitoring ensures rapid response time while the fan remains off during normal conditions, reducing noise.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces fan noise and maintains efficient cooling by continuously operating the fan at a lower speed when temperatures are stable, avoiding the need for high-speed spin-ups and minimizing power consumption.

Implementation Method 1

a temperature sensor configured to detect at least one internal temperature of the system

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a power supply configured to convert one or more different input powers into predetermined voltage levels

Methodology Applied
Scientific EffectPower conversion:

Implementation Method 3

the fan is used to remove the heat

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS7721561B2Apparatus and method for controlling fan operation
Publication Date: 2010.05.25 LG ELECTRONICS INC
  • US7721561B2 patent drawing
  • US7721561B2 patent drawing
  • US7721561B2 patent drawing

AI summary

An apparatus and method for controlling fan operation in a system having a fan are provided. The apparatus includes a temperature sensor configured to detect at least one internal temperature of the system as a whole or component devices thereof, a power supply configured to convert one or more different input powers into predetermined voltage levels and supply the voltage levels to the fan, and a controller connected to the temperature sensor and the power supply and configured to control operation of the fan, wherein the controller controls fan operation based on a fan control mode selected by a user and the sensed at least one internal temperature. The method includes selecting a fan control mode from a plurality of fan control modes, detecting at least one internal temperature of the system as a whole or component devices thereof, controlling operation of the fan based on the selected fan control mode and the detected at least one internal temperature, including comparing the detected at least one internal temperature with a preset temperature, and if the detected temperature is lower than the preset temperature, decreasing a preset fan operation speed. Noise and power consumption can be minimized by controlling the fan operation depending on the specific states of the system.