Fan Assembly Support Structure for VR Device Thermal Control

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Solution Overview

Problem

Portable electronic devices, particularly those used in virtual and augmented reality systems, face challenges in effectively dissipating heat and managing mechanical stresses, leading to potential failure and reduced performance.

Innovation Solution

The implementation of a thermal management system that includes a temperature sensor for detecting over-temperature conditions, a power supply for electrical communication, and a fan assembly with a shaft support structure that controls transverse loading to minimize noise and vibrations, while also optimizing airflow for efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a fan assembly is added to dissipate heat, then thermal dissipation is improved, but mechanical loading and vibrations increase

Engineering Contradiction:
Improveheat dissipationVSAvoidmechanical loading
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

A shaft support structure is introduced as an intermediary component between the fan assembly and the device housing. This support structure absorbs and distributes the mechanical loads and vibrations generated by the fan, preventing them from being directly transmitted to the housing and other components, thus resolving the contradiction between effective cooling and mechanical stress reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If thermal management components are added, then heat dissipation is improved, but device complexity increases

Engineering Contradiction:
Improvethermal managementVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The shaft support structure is designed to combine multiple functions: it provides mechanical support for the fan assembly, absorbs vibrations, and integrates with the device housing structure. By merging these functions into a single integrated component rather than adding separate elements, the solution improves thermal management while minimizing the increase in device complexity

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If fan speed is increased to improve cooling, then heat dissipation is improved, but noise and vibrations increase

Engineering Contradiction:
Improvecooling efficiencyVSAvoidnoise and vibrations
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The shaft support structure acts as a vibration isolation intermediary that allows the fan to operate at higher speeds for improved cooling efficiency while the support structure absorbs and dampens the resulting vibrations and noise, preventing them from propagating to the device housing and user interface

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages thermal and mechanical stresses, ensuring the reliable operation of portable electronic devices by maintaining optimal temperatures and reducing mechanical wear, thereby enhancing their performance and longevity.

Implementation Method 1

a temperature sensor configured to detect an over-temperature condition of the electronic device

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a fan configured to cool the processing electronics and/or the energy storage device

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

The thermal mitigation assembly removes heat generated from one or both of the battery and the electronic components

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS12099386B2Thermal management system for electronic device
Publication Date: 2024.09.24 MAGIC LEAP INC
  • US12099386B2 patent drawing
  • US12099386B2 patent drawing
  • US12099386B2 patent drawing

AI summary

Various embodiments relate to a thermal management system for an electronic device, such as an augmented reality or virtual reality device. The thermal management system can comprise an active cooling mechanism in various embodiments to dynamically or actively cool components of the device, for example, by adjust fan speeds of a fan assembly. In some embodiments, a hardware shutdown mechanism can be provided to shut down the device if software-based thermal management devices are inoperable. In some embodiments, the air flow into and/or within the electronic device can be adjusted to cool various components of the device.