Fan Variable Area Nozzle for Gas Turbine Instability

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Solution Overview

Problem

Conventional gas turbine engines with fixed geometry fan nozzles face challenges in maintaining stability and efficiency across varying flight conditions, particularly at low power and low flight speeds, due to their fixed geometry which can lead to fan instability and increased weight from complex variable area nozzle mechanisms.

Innovation Solution

A nacelle assembly for a high-bypass gas turbine engine featuring a fan variable area nozzle (VAFN) that is axially movable, allowing adjustment of the fan nozzle exit area and pressure ratio, driven by a gear system and controlled to reduce fan instability and optimize performance across different flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed geometry fan nozzle is used, then the device complexity is reduced, but the fan stability deteriorates under varying flight conditions

Engineering Contradiction:
Improvenozzle mechanism complexityVSAvoidfan stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent applies the dynamics principle by implementing a variable area nozzle that can change its geometry during operation. The nozzle area is made adjustable through a control system that responds to flight conditions, allowing the fan nozzle to adapt its cross-sectional area to maintain optimal flow characteristics and stability across different operating regimes without requiring a completely complex mechanical mechanism.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by varying the nozzle exit area as a key geometric parameter. By adjusting the nozzle area parameter in response to changing flight conditions (such as Mach number and altitude), the system maintains stable fan operation without requiring complex mechanical reconfiguration mechanisms, thus resolving the contradiction between simplicity and stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a variable area fan nozzle is implemented, then the fan stability is improved, but the device complexity increases

Engineering Contradiction:
Improvefan stabilityVSAvoidnozzle mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a control system that performs multiple functions: it monitors flight conditions, determines optimal nozzle area settings, and actuates the variable area mechanism. This multi-functional approach consolidates what could be multiple separate complex systems into a single integrated control architecture, improving fan stability while limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent applies mechanics substitution by replacing complex mechanical variable area mechanisms with a more streamlined system. Instead of using elaborate mechanical linkages and actuators, the design employs a control system that can achieve nozzle area adjustment through simpler means, potentially using electronic control with minimal mechanical components, thus improving stability without proportionally increasing mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If a variable area nozzle mechanism is added, then the fuel efficiency is improved, but the weight increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidnozzle system weight
Core Design Contradiction:
Use of energy by moving objectVSWeight of moving object

Solution Approach 1:

The patent applies the extraction principle by isolating and implementing only the essential components needed for variable area nozzle functionality. Rather than incorporating a complete, heavy mechanical variable geometry system, the design extracts and implements only the critical area-adjustment capability through a lighter-weight control mechanism, achieving fuel efficiency improvements while minimizing the weight penalty of the added system.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10167813B2Gas turbine engine with fan variable area nozzle to reduce fan instability
Publication Date: 2019.01.01 RTX CORP
  • US10167813B2 patent drawing
  • US10167813B2 patent drawing
  • US10167813B2 patent drawing

AI summary

A nacelle assembly for a high-bypass gas turbine engine includes a fan variable area nozzle movable relative a fan nacelle to vary a fan nozzle exit area to reduce a fan instability.