Compact Faraday Rotator Using High Verdet Constant Oxide

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Solution Overview

Problem

Conventional optical isolators using terbium gallium garnet (TGG) crystals are large in size due to the requirement for a significant length to achieve a 45° Faraday rotation angle, leading to increased magnetic field leakage and difficulties in handling, while also having a limited extinction ratio, which is insufficient for high-output lasers like fiber lasers.

Innovation Solution

A Faraday rotator with a higher Verdet constant, combined with a magnet material and magnetic circuit providing a large magnetic flux density, is used to reduce the size of the optical module, allowing for a shorter sample length and improved extinction ratio, thereby enhancing spatial freedom and reducing the risk of optical damage from high-output lasers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional TGG crystal is used as the Faraday rotator, then the optical isolator can achieve the required 45° Faraday rotation angle, but the device becomes large in size and difficult to handle

Engineering Contradiction:
ImproveFaraday rotation angleVSAvoidhandling difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the material parameter (Verdet constant) from conventional TGG crystal to a new oxide material with higher Verdet constant, enabling the same 45° rotation angle to be achieved with a shorter sample length, thus reducing device size and improving handling ease

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent reduces the sample length dimension of the Faraday rotator from conventional lengths (implied to be several cm) to 5mm or less, transforming the device from a large bulky component to a compact one that is easy to handle and integrate

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a conventional TGG crystal is used as the Faraday rotator, then the optical isolator can function, but the extinction ratio is limited and insufficient for high-output lasers

Engineering Contradiction:
Improveisolation functionVSAvoidextinction ratio
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material composition parameter to use an oxide with specific rare-earth element content (40-80 atomic percent) that provides both the required Faraday rotation and significantly improved extinction ratio, making the isolator suitable for high-output laser applications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite oxide material containing multiple rare-earth elements (such as terbium, dysprosium, holmium, erbium, thulium, ytterbium, and/or gadolinium) to achieve superior optical properties including high extinction ratio and adequate Faraday rotation angle

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the sample length of the Faraday rotator is reduced to minimize device size, then the device becomes compact, but the extinction ratio may deteriorate

Engineering Contradiction:
Improvedevice compactnessVSAvoidextinction ratio
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent identifies a specific material composition range (40-80 atomic percent rare-earth elements) that provides sufficiently high Verdet constant and optical absorption characteristics, enabling the sample length to be reduced to 5mm or less while maintaining both compactness and high extinction ratio

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a compact optical module with a high extinction ratio and low loss, suitable for high-output lasers, offering improved design flexibility and durability against high-power light, while maintaining effective isolation properties.

Implementation Method 1

a magnet that applies a magnetic field in the direction of light transmission of the Faraday rotator (optical axis direction)

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

When light is incident on the Faraday rotator in this configuration, a phenomenon occurs in which the plane of polarization rotates in the Faraday rotator. This is a phenomenon called the Faraday effect

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Data Source

PatentEP2500763B1Process of producing a Faraday rotator
Publication Date: 2015.07.29 SHIN ETSU CHEMICAL CO LTD
  • EP2500763B1 patent drawingFigure 1~2
  • EP2500763B1 patent drawingFigure 3~4
  • EP2500763B1 patent drawingFigure 5

AI summary

A Faraday rotator is provided that includes a Faraday element having a Verdet constant at a wavelength of 1.06 µm of at least 0.27 min/(Oe·cm), a first hollow magnet disposed on the outer periphery of the Faraday element, and second and third hollow magnet units disposed so as to sandwich the first hollow magnet on the optical axis. The second and third hollow magnet units include 2 or more magnets equally divided in a direction of 90 degrees relative to the optical axis. A magnetic flux density B (Oe) applied to the Faraday element is in the range of 0.5 × 104 ≤ B ≤ 1.5 × 104. The Faraday element has a length L (cm) in the range of 0.70 ≤ L ≤ 1.10, and an external diameter D (cm) in the range of 0.20 ≤ D ≤ 0.60 and consists of terbium oxide (Tb2O5) and one element selected from the group of scandium, yttrium, and lanthanoid elements other than terbium.