Faraday Rotator Planar Magnet Sub-Assemblies Thermal Access

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Solution Overview

Problem

Existing optical isolators using terbium gallium garnet (TGG) crystals are costly, temperature-sensitive, and face challenges with thermal control due to the cylindrical magnet assembly, which restricts direct access and has slow response times, making them inefficient for high-power applications.

Innovation Solution

A Faraday rotator design utilizing planar magnet sub-assemblies with bar-magnets forming a dipole and quadrupole magnetic field, allowing direct thermal access to the magneto-optic crystal, and using a thermal conductor for efficient temperature control, replacing the expensive cylindrical magnet arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a cylindrical arrangement of permanent magnets is used to provide a high magnetic field, then the polarization rotation is improved, but the thermal control response time deteriorates and direct thermal access is restricted

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidthermal control response time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The magnet assembly is segmented into multiple discrete bar magnets arranged in a planar configuration rather than a monolithic cylindrical structure. This segmentation allows independent positioning and arrangement of magnetic elements to optimize both field generation and thermal access pathways.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a three-dimensional cylindrical magnet arrangement to a two-dimensional planar configuration. This dimensional change enables direct thermal access to the crystal from multiple directions while maintaining the necessary magnetic field strength through optimized planar magnet placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If terbium gallium garnet (TGG) crystal is used for high Verdet constant, then the polarization rotation is improved, but the cost and temperature sensitivity increase

Engineering Contradiction:
ImproveVerdet constantVSAvoidtemperature control complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The invention changes the thermal management parameters by enabling direct thermal coupling between the TGG crystal and heat sink through the planar magnet configuration. This allows more effective temperature control to compensate for the inherent temperature sensitivity of TGG material.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the crystal size is reduced to lower cost and absorption, then the manufacturing cost is improved, but the magnetic field requirement increases

Engineering Contradiction:
Improvecrystal costVSAvoidmagnetic field strength
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The planar magnet arrangement creates a localized high magnetic field region concentrated at the gap where the crystal is positioned. This local field concentration allows smaller crystals to achieve the necessary polarization rotation without requiring uniformly high fields throughout a larger volume.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The magnetic field distribution is made asymmetric with stronger field concentration in the gap region between the planar magnet assemblies. This asymmetric field distribution optimizes the field strength where the crystal is located while allowing the overall magnet structure to be more compact and cost-effective.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides a comparable magnetic field to existing systems while allowing independent temperature control of the magneto-optic crystal, reducing costs and improving response times, and is more economical and efficient in thermal management.

Implementation Method 1

The first bar-magnets of each subassembly assembly create a dipole magnetic field in the gap, and the second and third bar magnets of each subassembly creating a quadrupole magnetic field reinforcing the dipole magnetic field in in the gap

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

The polarization rotation of the magneto-optical material is achieved by applying a magnetic field to the magneto-optic material, longitudinal in the direction of light propagation in the magneto-optic material

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 3

A Faraday rotator design utilizing planar magnet sub-assemblies with bar-magnets forming a dipole and quadrupole magnetic field, allowing direct thermal access to the magneto-optic crystal, and using a thermal conductor for efficient temperature control

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9304337B2Faraday rotator for an optical isolator
Publication Date: 2016.04.05 COHERENT LASERSYST
  • US9304337B2 patent drawing
  • US9304337B2 patent drawing
  • US9304337B2 patent drawing

AI summary

A Faraday rotator includes two magnet sub-assemblies assemblies spaced apart and aligned with each other with a gap therebetween. Each magnet sub-assembly includes a central magnet magnetized in direction parallel to the gap. The central magnet is sandwiched between two end magnets magnetized in a direction perpendicular to the gap. A magneto-optic crystal is located in the gap between the central magnets.