Farnesane Dimer Lubricants for Biodegradability and Viscosity

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Solution Overview

Problem

There is a continuous demand for cost-effective lubricant compositions with improved characteristics for industrial applications, particularly in the automotive, tractor, airline, and railroad industries, where existing lubricants often fall short in terms of performance and environmental sustainability.

Innovation Solution

The development of compositions comprising farnesane dimers and/or farnesene dimers combined with squalane, squalene, and dehydrosqualene, which offer enhanced lubricity, biodegradability, low toxicity, and suitability for use in environmentally sensitive areas, including marine ecosystems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lubricants are used to provide basic lubrication, then lubrication function is achieved, but environmental sustainability and performance characteristics are insufficient

Engineering Contradiction:
Improveperformance characteristicsVSAvoidenvironmental sustainability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using farnesane dimers and farnesene dimers as base oils with specific molecular structures (C20 isoprenoid compounds). These parameter changes result in improved biodegradability, reduced toxicity to aquatic organisms, and enhanced viscosity index while maintaining lubrication performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite lubricant compositions by combining farnesane dimers and/or farnesene dimers with specific additive packages including viscosity index improvers, anti-wear agents, and antioxidants. This composite approach achieves both environmental sustainability and improved performance characteristics simultaneously

Inventive Principle:
Principle #40Composite materials

2Reliability

If lubricant compositions are developed for improved performance, then viscosity index and lubricity are enhanced, but complexity of formulation increases

Engineering Contradiction:
Improveviscosity indexVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves high viscosity index (above 100) by changing the fundamental base oil parameter from conventional mineral oils to farnesane/farnesene dimers. This single parameter change in base oil selection provides inherent viscosity stability across temperature ranges, reducing the need for complex additive packages to achieve the same effect

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If environmentally friendly lubricants are used to reduce harm to aquatic organisms, then biodegradability improves, but lubrication performance may be compromised

Engineering Contradiction:
Improveharm to aquatic organismsVSAvoidlubrication performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the chemical structure parameters of the base oil to C20 isoprenoid compounds (farnesane and farnesene dimers) which have inherent biodegradability and low toxicity to aquatic organisms. Despite these environmentally friendly parameter changes, the molecular structure maintains excellent lubrication performance through appropriate viscosity and film-forming properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent formulates composite compositions combining the environmentally benign farnesane/farnesene dimer base oils with performance-enhancing additives. This composite approach ensures that biodegradability and ecological safety are maintained while lubrication performance meets industrial application requirements

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS7691792B1Lubricant compositions
Publication Date: 2010.04.06 AMYRIS BIO PROD PORTUGAL UNIPESSOAL LDA
  • US7691792B1 patent drawing
  • US7691792B1 patent drawing
  • US7691792B1 patent drawing

AI summary

Compositions comprising a farnesane dimer and/or a farnesene dimer and a compound selected from squalene, squalene and dehydrosqualene are described. The compositions provided comprise conventional additives. Methods of making and using the compounds and composition are also disclosed.