Fast Plug Connector With Barbed Elastic Terminals for Copper Wire
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Solution Overview
Problem
Existing electrical connectors require complex processes like soldering or screwing, making them time-consuming and inconvenient for establishing stable connections with copper wires.
Innovation Solution
A fast plug connector with a plastic-molded housing featuring embedded engaging terminals with barbed pieces and twisted elastic sheets, along with fastening clamps and holes, allowing for easy 180-degree coupling and secure copper conductor insertion, ensuring reliable electrical connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional connecting modes (soldering or screwing) are used, then stable electrical connection is achieved, but the connection process becomes time-consuming and requires sophisticated tools
Solution Approach 1:
The patent replaces traditional mechanical connection methods (soldering, screwing) with a spring-based elastic mechanical system. The spring piece provides automatic clamping force through its elastic deformation, eliminating the need for soldering tools or screwdrivers while maintaining reliable electrical connection. This substitution directly resolves the contradiction by providing tool-free, rapid connection without sacrificing connection stability.
Solution Approach 2:
The spring piece acts as a self-service mechanism that automatically clamps the conductors upon insertion without requiring external tools or additional operations. The elastic force of the spring piece self-adjusts to secure the wire, making the connection process intuitive and rapid. This self-service characteristic eliminates the time-consuming steps of traditional methods while ensuring reliable connection through automatic mechanical engagement.
2Reliability
If traditional connecting modes are used, then stable electrical connection is achieved, but the operation becomes complicated and inconvenient
Solution Approach 1:
The patent replaces complex mechanical operations (soldering, screw tightening) with a simple spring-based clamping mechanism. Users only need to insert the conductor into the terminal, and the spring piece automatically clamps it secure. This substitution dramatically simplifies the operation while maintaining reliable electrical connection, directly addressing the ease of operation concern.
Solution Approach 2:
The spring piece provides self-service by automatically clamping the conductor without requiring user intervention for tool operation or adjustment. The elastic mechanism self-adjusts to the conductor size and provides consistent clamping force, making the connection process as simple as insertion. This eliminates the complexity of traditional methods while ensuring reliable connection through automatic mechanical engagement.
3Productivity
If fast plug connector is used, then connection speed is improved, but the complexity of structure increases with multiple components
Solution Approach 1:
The patent merges multiple functions into the spring piece: it serves as both the electrical contact terminal and the mechanical clamping mechanism. The spring piece integrates the electrical conduction path with the mechanical retention function, eliminating the need for separate terminals and clamps. This merging reduces overall structural complexity while enabling fast, tool-free connection with improved productivity.
Solution Approach 2:
The spring piece performs multiple functions simultaneously: it provides electrical conduction, mechanical clamping, and positional alignment. This multi-functionality reduces the number of separate components needed in the connector, simplifying the overall structure while enabling rapid connection. The universal design of the spring piece allows it to handle both the electrical and mechanical aspects of the connection in a single element.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables quick, reliable, and stable electrical connections between copper wires without the need for sophisticated tools, providing a secure and efficient connection mechanism.
Implementation Method 1
both head ends of the engaging terminals are provided with twisted elastic sheets
Implementation Method 2
both tails ends of the engaging terminals are provided with barbed pieces
Implementation Method 3
the barbed pieces are able to securely fasten the copper conductor
Data Source
AI summary
Disclosed is a fast plug connector for use with copper wire, including an integrally-formed plastic-molded connector housing. The housing includes at least two terminal receiving slots juxtaposed inside the housing. The terminal receiving slots is embedded with engaging terminals having barbed pieces mounted at both tail ends thereof and twisted elastic sheets mounted at both head ends thereof. The upper end located at the left side and the right side of the head of the connector housing is mounted with fastening clamps, and a lower end located at the left side and the right side of the head of the connector housing is mounted with fastening holes that are respectively corresponding to the fastening clamps. The invention provides an electric connection using fast plug electrical connector that can be readily adapted for copper wires.


