Fast-twist subsonic bullet with segmented petals

Solution Overview

Problem

Bullets designed for subsonic velocities often lack sufficient structural integrity to withstand high rotational forces from fast rifling twist rates, particularly in larger diameter rounds, which can lead to unreliable expansion and performance issues.

Innovation Solution

The design incorporates notches with varying depth and configuration to provide increased structural integrity, including a rear segment length and web thickness that enhance resistance to rotational forces while allowing for reliable expansion, similar to existing designs but with improved structural integrity for high twist rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bullets are designed with notches to enable expansion at subsonic velocities, then expansion reliability is improved, but structural integrity deteriorates when fired from barrels with extremely high rifling twist rates

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The bullet is divided into multiple petals separated by notches, allowing the bullet to expand reliably at subsonic velocities while maintaining structural integrity through the segmented design that distributes rotational forces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notches are positioned and dimensioned to provide localized structural modifications that enable expansion at specific regions while maintaining overall structural integrity to withstand high rotational forces from fast rifling twist rates

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If bullet diameter is increased for larger caliber rounds, then kinetic energy is improved, but resistance to rotational forces deteriorates due to increased tangential speed at the circumference

Engineering Contradiction:
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

Larger diameter bullets are divided into petals with notches that create structural segments, distributing the increased rotational forces across multiple sections and preventing structural failure while maintaining the kinetic energy benefits of larger caliber

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notch dimensions, depth, and positioning are specifically optimized for larger diameter rounds to provide the necessary structural integrity against proportionally higher rotational forces while enabling reliable expansion

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12196533B2Fast-twist subsonic bullet
Publication Date: 2025.01.14
  • US12196533B2 patent drawing
  • US12196533B2 patent drawing
  • US12196533B2 patent drawing

AI summary

A bullet designed to expand reliably at subsonic velocities has a front end region divided by notches into petals and a groove on its exterior surface. Each notch may be separated into a notch forward segment and a notch rear segment by a discontinuity. Each notch may be cut with a depth such as to provide a web of material extending along a portion of the length of a central cavity.