Temporary Fastener Radial Float Absorbs Lateral Loads

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional temporary fasteners used in aircraft assembly, especially when securing components to curved surfaces, often break or deform under lateral loading, leading to time-consuming and costly replacements and disruptions in the construction process.

Innovation Solution

The design incorporates a temporary fastener with a collet, prongs, a mandrel, and float caps that allow radial translation within defined float regions, enabling movement perpendicular to the longitudinal axis to absorb lateral loads without breakage or deformation, while optional configurations restrict translation to specific directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional temporary fasteners are used to secure components to curved surfaces, then the fasteners can be installed and perform their securing function, but they break or deform under lateral loading

Engineering Contradiction:
Improveresistance to lateral loadingVSAvoidbreakage or deformation of fasteners
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies the dynamics principle by allowing the collet and fastener body to move radially relative to each other through defined float regions. This dynamic capability enables the fastener to absorb lateral loads through controlled movement rather than rigid resistance, preventing breakage or deformation while maintaining securing function.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the structural parameter of the fastener by introducing float caps and float regions that permit radial translation. This parameter change transforms the fastener from a rigid structure to one with controlled flexibility, allowing it to withstand lateral loading without failure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If numerous temporary fasteners are used to secure components to curved surfaces, then adequate securing coverage is achieved, but the complexity of installation and replacement increases

Engineering Contradiction:
Improvesecuring coverageVSAvoidnumber of fasteners and replacement procedures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By enabling each fastener to dynamically adjust its position through radial float movement, the patent reduces the need for numerous fasteners to compensate for individual failures. Each fastener can independently accommodate lateral loads, maintaining reliable securing coverage with fewer components.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If conventional temporary fasteners are subjected to lateral loading, then they maintain fixed position, but they experience breakage or deformation

Engineering Contradiction:
Improvefixed position of fastenerVSAvoidresistance to lateral loading
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent resolves this contradiction by introducing controlled dynamics - the collet and fastener body can move radially within defined float regions while maintaining overall stability. This allows the fastener to respond to lateral loading through controlled movement rather than rigid resistance, preventing breakage while maintaining positional stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The float caps act as intermediary elements between the collet and fastener body, mediating the lateral loads. These intermediaries permit controlled radial translation while maintaining the securing function, allowing the fastener to absorb lateral forces without compromising the connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If temporary fasteners break or deform under lateral loading, then the securing function is compromised, but replacement is time consuming and costly

Engineering Contradiction:
Improvesecuring functionVSAvoidreplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies beforehand cushioning by designing float regions that anticipate and absorb lateral loads before they can cause breakage or deformation. The float caps and defined float regions act as pre-configured cushioning mechanisms that protect the fastener from lateral loading failures, eliminating the need for replacement.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10533594B2Temporary fastener with lateral float range
Publication Date: 2020.01.14 ZEPHYR MANUFACTURING CO
  • US10533594B2 patent drawing
  • US10533594B2 patent drawing
  • US10533594B2 patent drawing

AI summary

A temporary fastening device comprises a collet and mandrel connected to a temporary fastener body. The device comprises a first float cap, a second float cap, a third float cap, and a temporary fastener body which may be axially connected. The lateral clearance between the collet and a first aperture defines a first radially extending float region. The lateral clearance between the second float cap and the first float cap define a second radially extending float region. The collet and temporary fastener body may radially translate within the first and second radially extending float regions.