Genetically Engineered Microorganisms for Fatty Acid Ester Production

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Solution Overview

Problem

The petroleum industry faces challenges such as high exploration and extraction costs, environmental damage, and the limited availability of petroleum resources, necessitating a renewable source for fuels and chemicals that does not require extensive refining or transportation.

Innovation Solution

Genetically engineered microorganisms are used to produce fatty acid esters, such as fatty acid ethyl esters, without exogenous alcohol, by culturing them to overexpress genes involved in fatty acid and ethanol production, allowing for efficient fermentation and reducing the need for additional raw materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If petroleum exploration and extraction are conducted, then fuels and chemicals can be produced, but high costs and environmental damage occur

Engineering Contradiction:
Improvepetroleum productionVSAvoidenvironmental damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The microorganism is genetically engineered to produce all necessary components (fatty acids, alcohol, and ester synthase) internally, eliminating the need for external inputs and making the system self-sufficient. This resolves the contradiction by enabling fuel production without petroleum extraction and associated environmental harm.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the fundamental parameter of fuel production from petroleum-based to microorganism-based. By modifying the metabolic pathways of microorganisms through genetic engineering, the system produces fatty acid esters directly, avoiding all environmental issues related to petroleum exploration, extraction, and refining.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If exogenous alcohol is added to produce fatty acid esters, then production efficiency increases, but additional raw materials and costs are required

Engineering Contradiction:
Improvefatty acid ester productionVSAvoidraw material requirements
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The microorganism is engineered to produce alcohol endogenously through modified metabolic pathways, eliminating the need for exogenous alcohol addition. This resolves the contradiction by maintaining fatty acid ester production capability while removing the requirement for additional raw materials.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention merges the production of fatty acids and alcohol into a single integrated microorganism system. Both substrates for ester synthesis are produced internally by the same organism, eliminating the need for separate alcohol addition and simplifying the overall process.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If petroleum refining is performed, then fuels can be produced, but extensive processing and costs are required

Engineering Contradiction:
Improvefuel productionVSAvoidrefining process
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The microorganism produces ready-to-use fatty acid esters directly through its metabolic pathways, eliminating the need for complex refining and purification processes. This resolves the contradiction by providing fuel production capability without extensive processing infrastructure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention replaces mechanical/chemical refining processes with biological synthesis. Instead of physically separating and processing petroleum components through complex refining operations, the microorganism biosynthesizes the fuel components directly, dramatically simplifying the process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the fermentation process, reduces costs, and avoids environmental impacts associated with petroleum extraction and refining, providing a renewable source for biofuels and chemicals.

Implementation Method 1

the microorganism is genetically engineered to produce an alcohol, a fatty acid, and at least one ester synthase

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS11434512B2Production of fatty acid esters
Publication Date: 2022.09.06 GENOMATICA INC
  • US11434512B2 patent drawing
  • US11434512B2 patent drawing
  • US11434512B2 patent drawing

AI summary

Methods of producing fatty acid esters, such as fatty acid ethyl esters, from genetically engineered microorganisms are described.