Faucet Locking Sleeve Mechanism for Tight-Space Mounting

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Solution Overview

Problem

Existing faucet mounting systems require large nuts that need significant torque to tighten or loosen, making it difficult and laborious, especially in narrow spaces under basins or bathroom cabinets.

Innovation Solution

A faucet locking mechanism that includes a connecting sleeve, a locking sleeve with flexible retainers, a sliding frame, and a screw element, allowing for easy assembly and disassembly with minimal torque and space requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a large diameter nut is used to secure the faucet inlet pipe or sleeve pipe, then the faucet can be firmly locked, but a large wrench is required which cannot be used in narrow mounting spaces

Engineering Contradiction:
Improvelocking strengthVSAvoidease of tightening
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The locking mechanism is divided into multiple components: a locking sleeve with flexible retainers, a sliding frame, and a screw element. This segmentation allows the locking function to be achieved through a compact mechanism that can be operated with minimal space, replacing the need for a large wrench while maintaining secure locking capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flexible retainers are designed to be elastically deformable, allowing them to dynamically adjust during the locking process. When the sliding frame moves axially, it presses the retainers to expand outward and engage with the connecting sleeve, creating a secure lock without requiring large torque or wide operating space.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a large wrench is used to tighten the nut, then the faucet can be securely locked, but the mounting space requirements increase making it unsuitable for narrow spaces under basins or bathroom cabinets

Engineering Contradiction:
Improvemounting reliabilityVSAvoidmounting space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The locking mechanism components are nested within each other: the flexible retainers are arranged within the locking sleeve, and the sliding frame moves within the locking sleeve to actuate the retainers. This nested arrangement creates a compact structure that fits within narrow mounting spaces while providing reliable locking when activated.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Strength

If a nut with large diameter is used, then the faucet can be firmly secured, but the operation becomes time-consuming and laborious with low mounting efficiency

Engineering Contradiction:
Improvesecuring strengthVSAvoidmounting efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The flexible retainers automatically engage with the connecting sleeve when the sliding frame is actuated by the screw element. The elastic deformation and recovery of the retainers provide self-locking functionality, eliminating the need for complex tightening operations and significantly improving mounting efficiency while maintaining secure fastening.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and convenient assembly and disassembly of faucets with reduced space and torque requirements, improving mounting efficiency and user convenience.

Implementation Method 1

a spring is provided within the locking sleeve, the spring surrounds the sliding frame and contacts the sliding frame

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

a screw element threaded-connected with the sliding frame and used for driving the sliding frame to slide up and down

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS20250171987A1Faucet locking mechanism, faucet assembly and faucet mounting structure
Publication Date: 2025.05.29 BEIJING KOHLER LTD
  • US20250171987A1 patent drawing
  • US20250171987A1 patent drawing
  • US20250171987A1 patent drawing

AI summary

A faucet locking mechanism, a faucet assembly and a faucet mounting structure comprising a connecting sleeve, a locking sleeve, a sliding frame and a screw element; wherein the locking sleeve is provided with a plurality of flexible retainers arranged around the connecting sleeve at intervals, and the sliding frame is slidably assembled around the plurality of the flexible retainers; the screw element passes through the sliding frame and the locking sleeve and is capable of driving the sliding frame to press and separate from the flexible retainers; retainer ends of the plurality of flexible retainers are locked with the connecting sleeve respectively when the sliding frame presses the flexible retainers.